Exhaust Flaps FAQ

4.2 V8 32v Naturally Aspirated - 414 bhp
RS4ALEX
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Re: Exhaust Flaps FAQ

Post by RS4ALEX » Mon Mar 18, 2013 10:26 pm

I recently purchased an rs4- where are these exhaust flaps/ valves on the exhaust and how can you test their operation? my seat bolstrers operate as they should im just not sure if there is a major difference in sound when the s button is pressed?
sorry newbie!!

WillRS
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Re: Exhaust Flaps FAQ

Post by WillRS » Mon Mar 18, 2013 10:37 pm

Shine a torch up your exhaust ooh err lol

You will see inside the large oval main opening two smaller round holes

One is always open, the other has the valve in which is a round metal flap

If working correctly with the engine off you should see (per side) one round unobstructed pipe and one pipe with the side of the flap on view (it's open position)

Go on the MRC Tuning site, look at video on front page of the "road warrior" black supercharged rs4 and each video - at 50 seconds in it shows the flaps operating I.e going from closed to open when S button is pressed

Plus is a cool video :)
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RS4ALEX
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Re: Exhaust Flaps FAQ

Post by RS4ALEX » Tue Mar 19, 2013 7:48 pm

thankyou very very much, youre an actual legend and I bow at your feet.

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anissuba
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Re: Exhaust Flaps FAQ

Post by anissuba » Tue Jul 02, 2013 12:01 am

Had the car up on the ramp today. Car was faultless underneath. However noticed one of the exhaust flaps closed when i was polishing the tips. Cleaned and lubricated flaps, diaphragm pump serviced- now functioning perfectly. Noticeable in drive/sound Credit to Fisky @ AudiSrs.
B7 RS4

vicrex
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Re: Exhaust Flaps FAQ

Post by vicrex » Wed Jan 13, 2016 6:01 pm

Hi Folks,

New on this and can see last post was good while back but was a great read and gave me a push to check mine.


Noticed the flaps were not working correctly after reading this FAQ and on checking further both were stuck closed.

Used spray lubricant and copper pipe to get the left one free and now it opens as it should.

Thought a good task to try the "function test of Power Flap and Manifold Flaps" to get a check on the exhaust flaps but used this as an exercise to also check the airbox flap and intake flaps.

Both these works as should - when I got the exhaust flap test - it operates the left (one I freed up) but nothing on the right one!

Gave it a good going over with spray lubricant and alternated with WD40 on sessions - now given it a few goes and it is opening but not on its own - only with a nudge with the pipe.

So from what I can tell is that the right flap is closing perfectly - no probs with the vacuum but that its not opening right maybe the actuator / spring /mechanism.

Tried to take of the hose of the right actuator and have the flap in the open position - blanked of the hose and nipple on the actuator for safety.

Going to have to give it a few more goes on the right to see if I can free up at all - however in the meantime is it okay to have just one flap constantly open (right side) and other on Sport button as normal (left side).

Know some have both flaps constantly open but wondering on each separate.

Any thoughts on above are greatly appreciated....

Vic

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alefustec
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Re: Exhaust Flaps FAQ

Post by alefustec » Fri Jan 15, 2016 10:00 pm

The flaps just affect the noise - can't see any issues if they are stuck open or shut (many on here including me have deleted the flaps anyway)
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Surrey Sam
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Re: Exhaust Flaps FAQ

Post by Surrey Sam » Fri Jan 15, 2016 10:10 pm

Vic, I'd keep working on the last remaining one, it takes a little time and patience. Try using Plusgas to free it off and 3in1 to keep it lubricated.
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vicrex
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Re: Exhaust Flaps FAQ

Post by vicrex » Sat Jan 16, 2016 8:07 pm

Cheers guys!

Got a bit of time at the right one today and opening more now on its own - about 1/3 of the way.

Will keep at it....

Rs63855
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Re: Exhaust Flaps FAQ

Post by Rs63855 » Mon Jul 17, 2017 8:53 am

My flaps have been stuck open for the past week now on my c7 rs6. In comfort the flaps are normally closed but there now stuck open no matter what option I choose. It has a full milteck exhaust system. Where are these vacuum actuators located?

Thanks guys

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MikeFish
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Re: Exhaust Flaps FAQ

Post by MikeFish » Mon Jul 17, 2017 8:55 am

Rs63855 wrote:
Mon Jul 17, 2017 8:53 am
My flaps have been stuck open for the past week now on my c7 rs6. In comfort the flaps are normally closed but there now stuck open no matter what option I choose. It has a full milteck exhaust system. Where are these vacuum
You're in the wrong forum dude. The C7 has electric valves not vacuum.

Rs63855
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Re: Exhaust Flaps FAQ

Post by Rs63855 » Mon Jul 17, 2017 9:01 am

Ar crap thanks for the heads up,in that case it must be either a fuse or loose connection! It happened a few months ago as well but only for a day then was fine. So most likely loose connection somewhere

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MikeFish
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Re: Exhaust Flaps FAQ

Post by MikeFish » Mon Jul 17, 2017 10:13 am

Is it both flaps or just one side? If it's both sides then if won't be the connection at the back boxes.

Damianos
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Re: Exhaust Flaps FAQ

Post by Damianos » Mon Jul 17, 2017 12:04 pm

Great write-up! Answered many questions. Thanks!

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