Fuel pumps

4.2 V8 40v biturbo - 450 bhp
4.2 V8 40v biturbo - 480 bhp (plus)
steve2003rs6
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Fuel pumps

Post by steve2003rs6 » Wed Mar 26, 2025 5:30 pm

Bought two new OE fuel pumps from Audi Tradition ouch they are expensive.
Both pumps were installed today.
Car seems to start up first time every time just like she always had.
Seems the temporary upgraded pumps were the cause of the starting issues. Had to turn over the engine twice to get it started.
Will know for definite tomorrow when on cold start.

The exhaust smell in the cabin and petrol smell on cold start.
Both exhaust pipes 66/65mm sleeves are leaking.
New sleeves on order. Will be fitted when they arrive.
I had a nasty feeling it was manifold related.
Really pleased that the manifolds are ok.

Had a oil and filter change whilst we were at it.
Last edited by steve2003rs6 on Wed Mar 26, 2025 5:37 pm, edited 1 time in total.

srichards
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Re: Fuel pumps

Post by srichards » Wed Mar 26, 2025 5:36 pm

Good news! Nobody wants a manifold leak.

steve2003rs6
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Re: Fuel pumps

Post by steve2003rs6 » Wed Mar 26, 2025 5:38 pm

Hi Suz. I was almost planning what else I could do if the engine was to come out.

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Shoppinit
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Re: Fuel pumps

Post by Shoppinit » Wed Mar 26, 2025 7:23 pm

Yay! Good news! Fingers crossed the the other faults are all sorted by the new pumps.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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Re: Fuel pumps

Post by steve2003rs6 » Wed Mar 26, 2025 7:28 pm

Yes Ben. Fingers crossed
Just tried it again. Fired straight up.
MOT on Saturday.

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Re: Fuel pumps

Post by steve2003rs6 » Thu Mar 27, 2025 12:11 pm

Good news and bad news
Good news. Car started up first time.

Bad news. Weeping exhaust sleeve. Two new sleeves required. Obsolete.
66x65mm x2
Part no 8L9253139A

Any one know where I can get them.

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Re: Fuel pumps

Post by srichards » Thu Mar 27, 2025 12:18 pm


srichards
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Re: Fuel pumps

Post by srichards » Thu Mar 27, 2025 12:20 pm

Autodoc are listing different ones.

https://www.autodoc.co.uk/car-parts/oem/8l9253139a

Might be a good idea to contact someone like milltek.

I would also assume TPS might list them as well.

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Re: Fuel pumps

Post by steve2003rs6 » Thu Mar 27, 2025 2:44 pm

Apparently they are 65 mm ID x 120 mm long
TPS no
Autodoc no
Found genuine ones in Canada. Waiting to see if they ship to the UK
Last edited by steve2003rs6 on Thu Mar 27, 2025 3:49 pm, edited 1 time in total.

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Shoppinit
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Re: Fuel pumps

Post by Shoppinit » Thu Mar 27, 2025 2:46 pm

The ones srichards linked to look good. They are just simple sleeves. There'll be plenty of latitude in the length.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

steve2003rs6
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Re: Fuel pumps

Post by steve2003rs6 » Thu Mar 27, 2025 3:21 pm

IMG_0707.png

Is that the £12 ish ones Ben Auto doc. 65mm x 125mm
I think they are stainless steel.
Which is good

OE ones look a lot more substantial
$150 Canadian dollars. Waiting for a email from them.
Last resort this as high shipping costs import duties etc.
Just heard. They only ship to the USA and Canada.

Just ordered 2 from Autodoc.
Many thanks Suz / Ben

Says it’s not compatible. But it is the right part number.

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Re: Fuel pumps

Post by srichards » Thu Mar 27, 2025 5:47 pm

It's only pipe so I'd hope any custom exhaust place could maul it into the right shape or copy what you have already if the replacements are badly wrong.

Found this company in the UK that seem to do a few custom options for sleeves and joining bits.

https://www.mijexhaust.com/product-cate ... -adapters/

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Re: Fuel pumps

Post by steve2003rs6 » Thu Mar 27, 2025 8:21 pm

Thank you Suz.
The s/s clamps from Autodoc should do the job.
At £30 worth a punt.

While I was at it ordered 4 new tyres. I have gone with continental sport contact 7 for a change. I have heard a lot of compliments for them. Plus better rim protection.
Always had pilot sport 4S previously,
Last edited by steve2003rs6 on Sat Mar 29, 2025 12:38 pm, edited 1 time in total.

steve2003rs6
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Re: Fuel pumps

Post by steve2003rs6 » Sat Mar 29, 2025 11:46 am

Yay. MOT passed this morning.
MOT tester made my day when he said “That is one nice car”

Just waiting for the 4 new tyres to arrive. Then get them fitted. Plus install the two exhaust sleeves when they arrive.

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Re: Fuel pumps

Post by steve2003rs6 » Sat Mar 29, 2025 2:03 pm

IMG_0713.jpeg

Looking at the MOT results. Just crept in on lamda readings.
Last year 1.019
This year 1.029
Max allowed 1.030
I know I have a tiny exhaust leak on the sleeves.
New sleeves on order. Get them installed and with already having the new fuel pumps fitted.
That Just might improve the reading ?

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