Front caliper part disaster. HELP!!!!

4.2 V8 40v biturbo - 450 bhp
4.2 V8 40v biturbo - 480 bhp (plus)
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ChrisA
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Front caliper part disaster. HELP!!!!

Post by ChrisA » Thu Jan 23, 2025 3:19 pm

I’ve sent the car away to be put back together.

We’ve hit a massive disaster in that I’m missing the bracing bar and pins that go on the top of the front callipers.

They were sent to the refurb company who swear they would have sent them back (and I believe them) but the garage can’t find either side bar and 3 bolts (they found one).

Audi don’t sell the parts separately. The company that manufactures the brakes are in Singapore and not open (plus I don’t hold out much hope here).
E9A8474D-8A5F-4414-951A-B93C8FC7AF29.jpeg
Any bright ideas guys?

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Shoppinit
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Re: Front caliper part disaster. HELP!!!!

Post by Shoppinit » Thu Jan 23, 2025 3:47 pm

Can you make some from stainless rod? Do you have access to anyone that could machine them for you? Doesn't have to be stainless I suppose but you'd need to paint or plate.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
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"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

ChrisA
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Re: Front caliper part disaster. HELP!!!!

Post by ChrisA » Thu Jan 23, 2025 3:51 pm

I don’t have access to any of those things but that is an option Ben, but without a set of original or at least pictures it would be hard to get some machined.

steve2003rs6
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Re: Front caliper part disaster. HELP!!!!

Post by steve2003rs6 » Thu Jan 23, 2025 3:59 pm

Yeah. Need parts to copy or detailed drawings.
Must be someone on here that can provide them for copying.

I have Just remembered I have my old original ones, after unit 20 replaced them with the phaeton 8 pot calipers.

Will have a look in the garage tomorrow morning and provide an update.

srichards
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Re: Front caliper part disaster. HELP!!!!

Post by srichards » Thu Jan 23, 2025 4:13 pm

There's a couple of calipers on fleabay.

Have you asked Big Redd if they have anything suitable? They seem to have a lot of caliper spares.

https://www.biggred.co.uk/

https://www.biggred.co.uk/audi-a6-c5-4b ... -brh1306ax

ChrisA
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Re: Front caliper part disaster. HELP!!!!

Post by ChrisA » Thu Jan 23, 2025 4:20 pm

steve2003rs6 wrote:
Thu Jan 23, 2025 3:59 pm
Yeah. Need parts to copy or detailed drawings.
Must be someone on here that can provide them for copying.

I have Just remembered I have my old original ones, after unit 20 replaced them with the phaeton 8 pot calipers.

Will have a look in the garage tomorrow morning and provide an update.
Amazing! Cheers Steve. 👍

ChrisA
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Re: Front caliper part disaster. HELP!!!!

Post by ChrisA » Thu Jan 23, 2025 4:21 pm

srichards wrote:
Thu Jan 23, 2025 4:13 pm
There's a couple of calipers on fleabay.

Have you asked Big Redd if they have anything suitable? They seem to have a lot of caliper spares.

https://www.biggred.co.uk/

https://www.biggred.co.uk/audi-a6-c5-4b ... -brh1306ax
Thanks mate. I’ll pass that onto the garage and see if it helps. 👍

steve2003rs6
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Re: Front caliper part disaster. HELP!!!!

Post by steve2003rs6 » Fri Jan 24, 2025 3:44 pm

IMG_0479.jpeg
Hi Chris. I think you are in luck mate.
Photo above is what I have available.

cover99
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Re: Front caliper part disaster. HELP!!!!

Post by cover99 » Fri Jan 24, 2025 6:27 pm

Just read this post.
I think this says it all in regards to this Forum and the help everyone is willing to provide.
Invaluable is the word that springs to mind. :thumbs:

ChrisA
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Re: Front caliper part disaster. HELP!!!!

Post by ChrisA » Fri Jan 24, 2025 6:28 pm

Cheers Steve! 💋

Out of interest, HOW SMALL ARE YOUR FEET! 🔍

steve2003rs6
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Re: Front caliper part disaster. HELP!!!!

Post by steve2003rs6 » Fri Jan 24, 2025 6:35 pm

Size 9 mate. Crap slippers but very comfy.
Pleased I could help Chris. Will post the 2 cross bars and 4 bolts by Royal Mail on Monday.

I was going to overhaul my original calipers but haven’t bothered. So I can get the parts to you promptly.
No need to take drawings or have them made.

Re my feet size. Yeah I get it. From the photo it looks like my feet and calipers are on the floor.
In reality the calipers are on a workbench at approximately waist height.

ChrisA
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Re: Front caliper part disaster. HELP!!!!

Post by ChrisA » Sun Jan 26, 2025 10:13 am

cover99 wrote:
Fri Jan 24, 2025 6:27 pm
Just read this post.
I think this says it all in regards to this Forum and the help everyone is willing to provide.
Invaluable is the word that springs to mind. :thumbs:
100% true! Steve has really dug me out of a hole, he’s my hero! 👍👊

steve2003rs6
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Re: Front caliper part disaster. HELP!!!!

Post by steve2003rs6 » Sun Jan 26, 2025 11:08 am

IMG_0486.jpeg

Hi Chris.
In Mondays post mate. Tracked 48 hr service.

Thankfully the bolts were not too tight. They have a torx type head. I don’t have torx sockets.
Used an appropriately sized normal socket. They came out easily.

steve2003rs6
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Re: Front caliper part disaster. HELP!!!!

Post by steve2003rs6 » Mon Jan 27, 2025 12:30 pm

Chris. As above. Parts posted today 48 hour tracked service.
Receipt showing tracking number copied to you.

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