Movit v Porsche brakes

2.7 V6 30v biturbo - 380 bhp
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sitas3
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Post by sitas3 » Sat Apr 16, 2005 9:08 am

bakerdcb wrote:
Porsche are actually Brembo...Movit used to use Brembo calipers (modified to fit), but have now designed their own. I think some companies may still be able to put modified Brembo calipers on
Having a set of Brembo 6 pots fitted at the moment. Believe they were actually desgined for a GT3 but with 3 mm machined off the back they fit exactly onto an RS4, same fittings and everything. I know I'm getting a good deal but the price for me should be just under £900!!

Any kind of performance mod. makes the inadequacies of the standard 2 pots even more noticeable. Having had a set of Movit 4 pots on my previous S3, which were expensive but fantastic, it was certainly one of the first things I had to change. :mrgreen: :nogarors4:
interesting.. let us know how you get on with this. are you using the standard RS4 discs or are you using something else?

BTW don't forget that Brembo now own AP racing and make their calipers also.

If i don't get sensible offers for my car then I'll keep it and I'll also consider the AP/brembo route. Drove John W's car last week with the 4 pots on and it was v. good.
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Post by bakerdcb » Sat Apr 16, 2005 9:48 am

interesting.. let us know how you get on with this. are you using the standard RS4 discs or are you using something else?
That's what swung me actually. When I bought the car in Feb. it had just had a brand new set of front disks fitted by Audi because I noticed the originals were slightly warped on the test drive. Felt it was a bit of a waste to replace these with only 500 miles on them and besides the weakness with these brakes seems to me to lie more in the calipers than the size or style of the disc. May well change my mind about that if I warp them first time out on the track :oops:

These calipers should work well with the original discs but if they don't then I will obviously go for something more substantial. I reckon that the bigger caliper/pad should make for better and more even wear anyway than the 2 pot job and hopefully less likely to warp. Then again could just be talking bollocks :bigwave:

Will try them out next weekend at Croft and let you know
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Post by Jani » Sat Apr 16, 2005 9:57 am

The problem with original RS4 brakes lies in the cooling intake of the discs, according to Movit. These are almost blocked due to design, the casting of that area is not good for cooling, the pumping effect does not work.

Adding more clamping power will not help disc cooling, sorry to say, meaning the brake discs will still overheat. More effective calipers may even make it worse.

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Post by Nordschleife » Sat Apr 16, 2005 10:47 am

The standard RS4 rotors (or the quattro ones for that matter), are best employed as boat anchors. The heat stays in the rotor because of the isolating pins and the air cannot get to the interior vanes and be spun out either.It is completely pointless, nay, likely to exacerbate the situation, to only upgrade the calliper and retain the original rotor. With a better calliper you will probably get more brake force = more heat = more problems.
Apart from the fact that this is a lousy brake system, have you felt how much it weighs?
quattro GmbH is slowly (could it be ANY slower) learning to put decent brake systems on their cars, so the new RS4 looks to have better brakes, but still a long way to go. Its a problem.
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Post by TarmacTerrorist » Sat Apr 16, 2005 12:33 pm

Jani wrote:The problem with original RS4 brakes lies in the cooling intake of the discs, according to Movit. These are almost blocked due to design, the casting of that area is not good for cooling, the pumping effect does not work.
Again, totally different information from what we were told when visiting Movit 18 months ago. Guido sat and told us all that the front discs are actually a good design in the fact that they are able to expand and contract under heat very well due to the semi floating pin design. Thats not to say they will not reach a certain temp and start to loose fricitional value.

Regards the venting on the discs (any discs), as long as the inner vent holes are not blocked with dust, crap or the like, the nature of the veining will act like an impellor and draw air into them, wether or not it is cool air being drawn in is another matter. This is also a problem for MOvit front brakes kits aswell, regualr maintence is required (every 1000-1500 miles) to clean out the cross drill holes on the inner faces of the discs, these block very quickly due to the poor air circulation inside the rear of the arch and if not addressed will wear the inner faces of your disks ALOT quicker than the outer faces.

Carl Weiland (sp?) in Germany had tryed to help this problem out by fitting cooling ducts to the back of the front hubs in order to draw clean cool air into the middle of the rotors from behind the wheel. Cant remember now which car he had taken them off originally, it was another car from the VAG line up and as I recall only required a slight modifaction with a stanley knife to fit the rs4. Would probably buy a set myself if I could rember wich motor they came off, anyone??

As Nordy-Baby has already said, I have also noticed that the Movit design along with it's massive vented and cross drilled disk is also mounted directly to a solid bell, this in turn allows heat build up to be dissipated from the discs directly into the alloy wheel, almost acting as a big heat sink (try touching your front alloys immediately after coming off the track with a set of front movits). With the standard disc sitting out on pins from the hub, it doen't seem to allow the heat to be pulled away as effeciently into the alloy.
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Post by TarmacTerrorist » Sat Apr 16, 2005 12:55 pm

bakerdcb wrote: Will try them out next weekend at Croft and let you know
Any more coming to Croft that haven't spoken up in the trackdays and meets section??


I have killed a couple of sets of standard discs by warping them.

I'd say that most of the warping problems are not caused out on track from them over heating but caused when not cooled down enough before coming to a complete halt and parking the car up.

One cool down lap is generally not enough to shed the heat that is trapped within the disc and pads if used hard, I will still drive around the complex after my session for a few minutes even with the movits on to give that little extra cooling before parking up. If you get out of your car and all you can hear is tink, tink, tink coming off your brakes then they are still too hot!! Your problem will be even worse having a larger contact patch between pad and discs causing uneven cooling rates of the suface of the discs. Croft has some lovely big areas just of the back of the paddock to drive around for a while after your blast on track :thumbs:
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Post by VST » Sat Apr 16, 2005 1:22 pm

To add my tuppence worth,

Spoke to a German chap at the ring who had fitted GT2 6 pots and his own 350ish mm discs and bells under stock wheels, he had already replaced one set of discs due to overheating and was still unhappy with the setup. Both he and another French chap(Stefan? who had the MTM 8pots) mentioned the balance(or lack of) between the front and rear brakes, and were very interested(and both considering) the rear 342mm Movit kit I have.

There are serious cooling issues with the front brakes on the RS4(dont ask me how I know :( :wink: ) The Movit brakes while far better by design than the OE stuff( and the caliper certainly feels a good bit lighter than OE) fill my 18in std wheel even more than the stock parts, leaving even less room for brake cooling. The people I have spoken to reckon that the cars suffer far less from fade/overheating on 19in MTM wheels or similar, but the handling suffers/changes depending on your preferences.
What I have now done (on the advice of QST,Movit and JR on here) is to remove the downward facing ducts on the arch liner behind the intercoolers and replaced this with mesh, which is supposed to help with getting more cooling air to the brakes(and certainly seems to be an improvement, JR also reported an big reduction in the time it took the brakes to recover on a cool down lap on trackdays.

Like Tarmac Terrorist said above, keeping the cooling holes free of brake dust is vital,we do this all the time at work on M3s, Porsches and all the Movit equipped cars,it really prolongs disc life,a drill bit slightly smaller than the cooling holes and some brake cleaner works wonders.

Too soft a road pad (and heavy braking) can also add to this problem, as the pads overheat quickly and transfer this heat to the disc.

I've a new compound pad to try for road use, with the now meshed arch liners so I'll keep ye posted.

Cheers

Tom
MTM RS4

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Post by TarmacTerrorist » Sat Apr 16, 2005 1:55 pm

VST wrote:Like Tarmac Terrorist said above, keeping the cooling holes free of brake dust is vital,we do this all the time at work on M3s, Porsches and all the Movit equipped cars,it really prolongs disc life,a drill bit slightly smaller than the cooling holes and some brake cleaner works wonders.
And if anything like my first set of 380 discs after 10,000 miles will also require a drill to go with the drill bit to get through the holes.....took me nearly an hour to clean out and was shocked at the level of wear happening to the inner faces.

Have been thinking about using the winter wheel for track use (see rs4 tyre width thread) as they will give more clearance around the discs both inside the wheel and at the back of them with a set of spacers. Is an further option other than 19's which feel orrible out on track.
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Post by VST » Sat Apr 16, 2005 2:15 pm

@TT

Thats what I meant, we use air drills and a 3.5mm bit a cordless drill would probably be the ideal for diy.
I clean out the discs evey service(3k) or every trackday,whichever comes first.
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Post by Jani » Sat Apr 16, 2005 3:48 pm

the front discs are actually a good design in the fact that they are able to expand and contract under heat very well due to the semi floating pin design
...but the issue with cooling air intake Nodschleife referred to too renders the design useless. Sat and talked with them last October for a couple of hours, before ordering the 6-pot fronts and 342 rears.

Carl's cooling ducts were from Phaeton IIRC. I think he later went to 380mm setup anyway.

Good info about the cooling opening maintenance, thanks.

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Post by TarmacTerrorist » Sat Apr 16, 2005 4:03 pm

Phaeton, thats the one. Will nip round the VW garage next week and see about ordering a pair up :thumbs: certainly cant be any downside to forcing clean air directly into the back of the wheels even with the movits.

Re. Venting on the standard discs

I would actually go as far to say that it is BETTER than that of the movit disc set up

Why?

With it being held out on pins rather than a solid bell it will allow cooler air to be sucked in from the front of the disc through the exposed side of the alloy, with the movit/brembo discs being mounted to a solid bell the only air being sucked into the vents is from inside the wheel arch, being a lot hotter and dirtier air.

Just the way I see it working .....as I already said, the directional design of the veins WILL always pull air in when turning unless blocked.
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Post by Nordschleife » Sat Apr 16, 2005 8:46 pm

TarmacTerrorist wrote: Re. Venting on the standard discs

I would actually go as far to say that it is BETTER than that of the movit disc set up

Why?

With it being held out on pins rather than a solid bell it will allow cooler air to be sucked in from the front of the disc through the exposed side of the alloy, with the movit/brembo discs being mounted to a solid bell the only air being sucked into the vents is from inside the wheel arch, being a lot hotter and dirtier air.

Just the way I see it working .....as I already said, the directional design of the veins WILL always pull air in when turning unless blocked.
That is the theory, which is why quattro GmbH went that route. But look at how it as been applied in practice. there is no way any air can get into the rotors from the centre, the mounting method precludes that.

In practice these brakes are junk. Audi's factory race drivers are not able to keep up with guys driving cars with proper brakes. The stock quattro brakes catch fire, fade, and generally do a lousy job.

Audi is very bad at overall project management when it comes to developing new models, the bits are ok, the integration........

Mov'it equipped RS6s and RS4s out brake the stock set up cars on the street and on the track. The sad thing is, the stock set up is probably more expensive (in the volumes Audi buys) than if they had just subcontracted Mov'it to do the brakes.

R+C

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Post by bakerdcb » Sat Apr 16, 2005 9:39 pm

Wow, what a lot of interesting information. Thought I was probably talking out of my a*** but very grateful about the cleaning advice and cooling down after the track. Will certainly do that.

Interestingly I managed to slightly warp my first set of Movit discs on my S3 after just one track day. Not irretrievably, a little bit of machining and they were as good as new. Problem never returned and I know they are still on the car giving good service. They were carefully worn in and carefully cooled down afterwards. Apparently this also is not unheard of. No idea why. :D

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Post by TarmacTerrorist » Mon Apr 18, 2005 12:38 am

Nordschleife wrote: That is the theory, which is why quattro GmbH went that route. But look at how it as been applied in practice. there is no way any air can get into the rotors from the centre, the mounting method precludes that.
Ok. I'll admit that it has been a while since I was last grubbing around on my hands and knees puzzling over the intricacies of the standard front disc set up, but from what I remember of them it seemed as though there was plenty of room for air to be drawn into the intakes of the vents in order for them to work as they were designed to (perhaps someone would kindly post a close-up piccy of the standard disc mounted to the car at an angle to show the inner part of the veins and mounting pins (if possible) :cool:).

When you say the mounting method precludes air to be drawn in, what part of the mounting are you talking about?? The pins? The wheel bolting on afterwards? You have me confused some what.

If anyone could be bothered to try (perhaps somebody already has :bigblink: ) I think you would be very suprised to see the results of a 'stand alone' bench test agaisnt the standard vented 370mm disc and it's pinned mounting hub 'Vs' The Movit/Brembo vented and drilled 380mm disc and it's solid bell, asking such questions like -

How much air can each disc displace (M3/HR) when spun at any given speed?
How long does it take them both to cool from a temp of (x) to a temp of (y) when spun at a speed of (z)? and what is the cooling rate across the width of the disc?
How long does it take them to reach a temp of (a) from room temp, when a braking force of (b) is applied against a loading force of (D)?

So on and so on until destruction...(oh yeah baby)

I can almost guarentee that in some areas the standard disc will out-perform the brembo. Like you rightly say ' the bits are ok, the intergration.........' seems to hit the nail squarely on the head.

As I see it (gavtheory), the venting on the standard disc is working exactly as it should be and will give a good even cooling effect across the entire width of the disc under 'normal' driving conditions for the car.

However, when pushed hard for longer than the intended design use (ie. track-days, bank robberies etc.etc.) the venting on its own simply can't keep up. Unlike the Movits, the standard disc sitting on pins has nowhere but the pad and fluid to put any excess heat that is built up once the ventings cooling capacity has been exceeded (ultimatley resulting in either pad fade or sponge brakes from boiled fluid depending on what pad material you are using).

The Movit brakes on the other hand are basically a set of race brakes for your road car and in their design clevely manage the extra heat build up better than the stanard kit through the alloy bell and wheel, only downside of this setup are the problems like what we have already discussed above when used on the daily trudge.

Something esle I have noticed (wether I am talking crap or not is something we can discuss), is that the internal venting is not what I would call consitant across the width of the disc due to the cross drilling going through the veins. Just like water, air will always want to take the easiest route to freedom after a force has been exerted on it, in this case some will undoutably be blown out through the drill holes, reducing the effeciency of the veins and possibly reducing the cooling effect from them at the edge of the disc. The veins on the brembo disc are only ever truly fully functional when they rotate passed a depressed brake pad and block the drill holes by doing so (i.e passing a constant flow of air through the centre of the disc from the inside to the outside).

It would actually be very interesting to get a smoke wand and move it in and around a spinning brembo disk to see the effect the drill holes have on the flow of air through the veining. (who knows, it may even be sucking air in through them??)

I'll shut up now hey...
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Post by Nordschleife » Mon Apr 18, 2005 9:14 am

Tarmac Terrorist

There is a little confussion here.

Firstly, we are not talking about Brembo callipers and rotors, we are talking about Mov'it calliprs and the rotors made to their design.

Secondly, the Mov'it rotors have the cross drilled holes cast into them and the interior vanes take that into account.

Thirdly, it doesn't matter how much you peer around your car, the stock rotors DO NOT STAND UP TO ENTHUSIASTIC DRIVING.

Fourthly, Mov'it brakes are most definately NOT race brakes, although they are selected by race teams. Race brakes get maintained on a regular basis. Mov'it brakes are designed to work with more normal service schedules.

Fifthly, the noise issue can be dealt with by judicious choice of pad material and ant-squeal. In practice people switch to track friendly compounds which can get a bit noisy and may need re-bedding in from time to time.

Sixthly, the standard disk makes a better boat anchor than Mov'it's.

Seventhly, recently some demented Swiss set the world braking record for a street car in a hideously modified Porsche 911. Never mond the aesthetics, he replaced the Porsche (Brembo) brakes with Mov'it callipers and rotors.

People WANT the tock brakes to be good, but life isn't that way. Just look at what happens when cars with stock brakes meet Mov'it equipped cars on the track. Nuff'said.

Have a nice day and take care how you go out there!

R+C

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