Torque Converter

4.2 V8 40v biturbo - 450 bhp
4.2 V8 40v biturbo - 480 bhp (plus)
bam_bam
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Re: Torque Converter

Post by bam_bam » Thu May 02, 2013 2:46 pm

madi wrote:I find this strange i spoke to a couple of people on here and most were saying that my symptoms pointed to a failing or failed torque converter. However some are now saying that it could be the Fwd gear and possibly O rings etc.

Has anyone else had the problem where the revs would go high and the next gear wouldn't always engage straight away, however as the revs came down the gear would engage sometimes harshly with bang..

Can anybody define how to know or to check the symptoms of a failed box in terms of a TC?

Thanks
No one has said it was the TC, have they?

Do this.

Making a friend or enemy (frienemy) at the warranty co is a good start. The warranty co soon found out that I was a nightmare and deferred all correspondence to a particular 'engineer'. He sounded 12yrs old on the phone, but admittedly, he held the company line better than anyone I'd dealt with, the rest were just journeymen. Once it was clear that I'd been assigned this particular hardass 'engineer', I set about hounding him via phone, constantly, sometimes at 10min intervals and it was particularly painful due to the front-loaded account security every time I called. He could hear my voice, he knew it me< I knew it was him, but, we'd still dance the dance, with me being crushingly efficient at rattling off every detail required in a single breath and him slightly mixing it up every other call. I was the Pepé Le Pew of phone rapists.

My objective? To get his email address, of course! Like any good stalker/rapist... apparently it was company policy to not send/receive emails to/from clients. I'll admit, he was good at deflection and obfuscation, he'd always use the double-blind warranty co email system (I bet it was a biatch to use, too) but I caught him off-guard one day and I think it was late, close to home time, I said "yes, I have that invoice scanned, give me your email and I'll send it immediately, then I'll be out of your hair for the day". He gave it up like a true a beta, the only alpha trait he had left was now about to be torn asunder.

Before and after every phone call, I'd email him. I'd email him an up-to-date "state-of-play" timeline pre-phone call, then I'd call and he'd always deny receiving said email but I'd recite the sending time and email address, verbatim, as phone calls are recorded for blablabla purposes. Then, I'd recite the whole email (state-play emails are repetitive and time-consuming), then, after I'd hung up, I'd forward him the post-phone call email with a blow-by-blow of what was just discussed on the phone. Let's just say, his phone persona was of a broken man after I acquired his email address and his little trick of saying he'd not received any of my emails was soon abandoned when he had to endure a complete recital of all emails I'd sent.

However, the warranty co fought to the very end with some very iffy tactics along the way, you need to be patient and considered.

bam_bam's loosely compiled process when dealing with a big-ticket gearbox warrant claim:
  • 0.9a. Ensure the ATF fluid level is spot on.

    0.9b. Be very sure you've got a failure that is within the warranty co's agreed policy.

    0.9c. Make sure you have the funds to cover all the work that's about to happen, the warranty co won't reimburse you until payment confirmation from your garage. It's a money laundering front but it makes sense, kinda. Also, be prepared to allow plenty of time to be without that money, the warranty cos are hardly quick with reimbursement, c-unts.

    1. Tell the Warranty co you want to have it stripped down to investigate/define the fault (there is a fault, it doesn't work as it should).

    2. Warranty co will (try to) scare you by saying "if there's no fault, you pay".

    3. Agree and get them to confirm that a strip down to investigate the fault is the next step. Get this approval in writing and have them send this approval to the repairing garage. Issue the garage with strict instruction to not perform any works unless written approval is issued by the warranty co.

    4. The warranty co will want a particular vendor perform this task, depending on your policy THIS IS NOT ENFORCEABLE. If your policy states that you can use any garage as long as the labour rate is within their agreed bracket, then choose whomever you want. You could chose a garage with a higher reputation and labour rates but that's your prerogative and you'll have to pay the difference (this is not to be confused with betterment).

    5. Get the 'box ripped out and stripped down, then have the sprippee tell you what's wrong with it, then have the warranty co 'engineer' go and inspect the inside-out 'box.

    6. Now wait. Do not lose patience. Be methodical. Call the warranty co everyday and get them to commit to a timeline and then get angry when they do not adhere to that timeline, after you rage out, get them to commit to a new timeline, then if they break that timeline, rage on again my brother, because this time you're going to preface a new timeline with an ultimatum. That ultimatum is to escalation the issue to the regulator.

    7. Harass them and keep them honest on exactly what they said was to happen next and take loads of notes, including; times/dates/names/ref numbers. I guarantee they'll never call you, it'll be you doing the calling but that doesn't make you a beta dog, turn it around, you be the Pepé Le Pew, you be the rapist, make them the rapee. It'll keep you sane... or insane, if that's the way you work.

    8. Unless you've got it very very wrong, the 'box will be confirmed broken but await written confirmation for proceeding works. Now, the warranty co I used outsourced the assessments, as a part of their process, the contractors are meant to issue photographic proof to the warranty co. On three (3) occasions I was told that the engineer had confirmed the 'box had failed (good news) but written confirmation for works to proceed did not materialise at my chosen garage, [IMPORTANT] if I'd taken their word and told the garage to commence work, I would've been left holding the bill. When chasing the warranty co, I'd eventually be told the photos were too (1)blurred/(2)corrupted/(3)blurred (in that order). Even though, I knew for a fact, the initial contracted engineer arrived on-site without a camera and at no time during the 'assessment' did he take a photo. It was the 3rd time that I was told the photos were blurred that I threatened action on my ultimatum. Hours later, approval was sent to the garage, seemingly, without valid photographic proof, meaning the warranty co either broke protocol or... you take a guess.

    9. You now need to chase the warranty co for your reimbursement, even this task was difficult but I employed the above strategy and the final ultimatum was again threatened, after I was told that "I can't help you, the only person that can sign off a cheque that large is the CEO and he's on holidays", my answer "Firstly, you said the cheque had been cut and was in the mail at x:xxpm xxth Oct 20xx. Secondly, how is the CEO being on holiday my problem? Call him right now and get this approved or I WILL call you EVERY 10mins and ask you where my cheque is, OK?, "Yes sir". After the 9th call, I was told the CFO was able to sign a cheque and it was sent 1st class, I should receive it tomorrow. It arrived the next day, as promised and it was only 6 weeks late.

    10. It's worth noting that you're within your legal right (depending on your policy) to better your position. In this case, I asked for my engine to be stage 3'd and an A.C.E TC built while the car was apart. Obviously I had to pay for the stage three'ing bit but I only had to make up the difference for the A.C.E TC over the regular item. I did this by first getting a written SOW cost breakdown, so I could see how much they allocated to the TC rebuild and instructed the garage to not perform that task, then I informed the warranty co of my intention for betterment.

    11. ?????

    12. Profit.
It'll be painful, it'll probably take a long while and you will either have to compromise OR call the warranty co's bluff. The warranty policy and the engineer's/gearbox specialist's assessment is your friend, the warranty co is bound by that but they will try everything to scare you, stall or appear approving so you make a decision without approval. they'll wait for you to make a mistake based on you getting sick of waiting so long without a car etc.
For the record, according to my notes, I made 165 phone calls to get this sorted with the warranty co and the gearbox outfit, that doesn't include calls to MRC or Andre at A.C.E TC.
No matter where you go, there you are.

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Shoppinit
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Re: Torque Converter

Post by Shoppinit » Thu May 02, 2013 3:07 pm

TL;DR
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

bam_bam
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Re: Torque Converter

Post by bam_bam » Thu May 02, 2013 3:12 pm

Shoppinit wrote:TL;DR
Predictable, I actually put "In4 tl;dr" at the bottom but thought better of it. I expect it from Footers but I actually believe it from you.
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chunky79
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Re: Torque Converter

Post by chunky79 » Thu May 02, 2013 6:48 pm

I have a feeling he won't be back on for a bit now.
previous- Pug 205 gti, 306 gti, 309 gti Goodwood.
Audi S3, S4 V8 avant.
Porsche Macan Turbo.
Gone but NEVER forgotten - C5 RS6 Misano red avant.

Now - Empty garage

If you don't know where you're going, any road will take you there!

madi
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Re: Torque Converter

Post by madi » Thu May 02, 2013 9:03 pm

im on stage 6-7...

They keep wanting an offical so called report of failure. I have given them everything else from fault codes to different guys that have diagnosed it. I like yourself have been calling them nearly every other day. I just need to get my ***** into gear and get that "official" report sorted out to them!

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chunky79
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Re: Torque Converter

Post by chunky79 » Fri May 03, 2013 6:57 am

Er ,fault codes? You have fault codes? Have you posted them up on here yet?
previous- Pug 205 gti, 306 gti, 309 gti Goodwood.
Audi S3, S4 V8 avant.
Porsche Macan Turbo.
Gone but NEVER forgotten - C5 RS6 Misano red avant.

Now - Empty garage

If you don't know where you're going, any road will take you there!

Maximo
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Location: Swindon

Re: Torque Converter

Post by Maximo » Fri May 03, 2013 9:30 am

Chunky, every time he's on here asking about this gearbox it's the first thing I've asked for each time. I'm not sure why he's not willing to post them. After all we are here as a helping hand.
R18 GTX Estate > Saphire 2.0i Ghia > R19 16v > Vectra V6 SRi > M3 > RS6 Avant

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Shoppinit
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Re: Torque Converter

Post by Shoppinit » Fri May 03, 2013 9:49 am

or failing that, a paddling hand.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

bam_bam
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Re: Torque Converter

Post by bam_bam » Fri May 03, 2013 11:02 am

Shoppinit wrote:or failing that, a paddling hand.
Soooo, you paddle a (I assume) grown man?
No matter where you go, there you are.

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Shoppinit
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Re: Torque Converter

Post by Shoppinit » Fri May 03, 2013 11:52 am

It's wasn't my hand that I was offering. I think a certain beslippered character on this forum will happily fulfil that role while pulling on his half bent Dublin...
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

bam_bam
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Re: Torque Converter

Post by bam_bam » Fri May 03, 2013 11:56 am

Shoppinit wrote:It's wasn't my hand that I was offering. I think a certain beslippered character on this forum will happily fulfil that role while pulling on his half bent Dublin...
I'm out.
No matter where you go, there you are.

madi
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Re: Torque Converter

Post by madi » Fri May 03, 2013 12:14 pm

sorry guys the fault codes were P17125 and P001857.

Thats what the guys at the garage gave me, i don't have a Vag Com so couldn't check myself.



Thanks

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Shoppinit
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Re: Torque Converter

Post by Shoppinit » Fri May 03, 2013 12:22 pm

== TC clutch not locking.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

Maximo
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Re: Torque Converter

Post by Maximo » Fri May 03, 2013 12:24 pm

Here you go then. You'll need to get the TC out to confirm the actual cause and that will at your cost unless the warranty company cover that as part of the claim you make. Unless you harass them in the way Bam as described your going to need physical proof that it's not working as per the designed specification. The only to get that it by taking the TC out and taking it apart. So to get anywhere I think your looking at a bill for about 1.5k before you'll get anywhere. No matter which way you go with this your not going to get the warranty company to pay the entire bill, although for a small fee I'm sure Bam would enjoy taking on your case. :D

Possible Causes

Automatic Transmission Fluid (ATF) Level not OK
Transmission Sealing faulty
Automatic Transmission Fluid (ATF) dirty
Torque Converter faulty or incorrect Torque Converter installed
Solenoid Valve 7 (N94)/Pressure Regulating Valve 4 (N218) faulty
Torque Converter Pressure Valve faulty
Valve for Torque Converter Clutch faulty
Torque Converter Lock-Up Clutch faulty/worn our

Possible Solutions

Check Automatic Transmission Fluid (ATF) Level
Check Transmission Sealing
Check Automatic Transmission Fluid (ATF)
Check Torque Converter
Check Solenoid Valve 7 (N94)/Pressure Regulating Valve 4 (N218)
Check Torque Converter Pressure Valve
Check Valve for Torque Converter Clutch
Check Torque Converter Lock-Up Clutch
R18 GTX Estate > Saphire 2.0i Ghia > R19 16v > Vectra V6 SRi > M3 > RS6 Avant

madi
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Re: Torque Converter

Post by madi » Fri May 03, 2013 12:32 pm

Thanks for quick reply. The warranty company are trying everything to make me do everything before hand and to find something for me to slip on. I am covered for wear and tear so that is not an issue. However what they are trying to do is make me spend ££££ to cover every possible angle before they claim is accepted.


Im on the stage where the TC will need to be opened and sorted out. The problem is they want to know why it failed and in doing so are looking for something to get me on which is not covered.

Overall i have been calling them non stop, the TC will be sent off next week and a report generated and hopefully then we will start moving on.

thanks

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