Mike's big RS4 stereo project!

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MikeFish
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Mike's big RS4 stereo project!

Post by MikeFish » Mon Feb 18, 2013 12:25 am

Ok, after receiving a few requests for more info on my car stereo and PM’ing it, I thought I’d take the PM’s and stick them into a thread for all to see. Now you’ll see from the photos below a lot of it hasn’t been finished or the wires haven’t been run in properly but this is purely because I wanted to kind of settle on the final solution before going to the great lengths of finishing. Fact is, it’ll probably always be unfinished.

Secondly, apologies for posting this in the B7 forum, but I don’t think the Electrical forum gets much viewers.
After 2 years of listening to the standard stereo, I couldn’t take it anymore, something had to be done. Every car I’ve ever owned has had the headunit replaced within a week and amps, subs and aftermarket speakers installed. For the first time ever I was quite impressed with the stock set-up so didn’t touch it (for 2 year at least anyway).

So my first issue was the headunit. In the end I kept it stock as I couldn’t find a solution that did everything that I wanted, which is to play all my lossless flac files from a hard drive. I'm still looking at changing it but have to live with the 6 disc changer for now for my sound quality. Toying with the later RNS-E with its better iPod control and converting my flacs to apple lossless but don't really want to have 3 music collections (flac / alac and mp3).
So, I started by changing the front speakers for some Focal 165 KR2s (6.5” 2-way component speakers) . These had to be mounted on some tailor made mdf rings (from ebay) and the tweeters went in the standard door location. This didn't sound too clever as it was still being driven by the crappy Bose amplifier which is EQ’ed for the standard speakers. So the Bose amp went and an old Audison LRx5-600 went into the spare wheel well.

Upper amp rack started
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And in the boot
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To get the line level signal from the RNS-E I bought another Bose amp and ripped it apart for its terminal block. I used the block to interface with the cars original loom. This mean that I had available to me in the boot a +12v and ground (didn't use these to power the amp as they are too feeble and the battery is right there anyway), but more importantly I had a remote turn on wire to switch the amp on, I had front and rears line level outputs (which I converted to RCAs sockets), and speaker wires running to all speakers. So this was connected to the amp. It also meant that at any point I could just unplug the loom from the butchered terminal block and plug it back into the original Bose amp (which is still there and I'd still have sounds via the Bose and (and focal speakers).

Bastardised Bose terminal block
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Notice I added some wires to the +12v and ground (with an inline fuse) just in case I wanted a quick, low current power supply for something later.

I didn’t mind keeping the original headunit so much as I managed to get myself an Alpine processor (PXA-H800) to equalise out the head unit and give me some crossover control from the front of the car by using its front end controller (RUX-C800).

Alpine RUX-C800 controller:
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I love this unit. Gives me so much control and can easily change settings whilst sitting at home or on the train on my laptop and saving the various different configurations, then later on I can sit in the car, plug the laptop in and try each one out.

This processor also has a number of inputs, one of them is Toslink digital input. I’ve been looking for a headunit that has a digital output. This would allow me a noise free input to the processor instead of trying to run line level inputs down the length of the car which is a very noisy environment.
I also tried plugging my laptop into the processor in the boot as a source. This was quite good as it allowed me to store my music on the laptop in lossless FLAC files and pass the digital signal into the processor which would then use its audiophile grade DAC to convert to analogue and pass the signal nito the amplifiers which were sitting nect to it. This means low noise as the analogue signal patch is very short and also using the DAC available to me. But how do you control the laptop I hear you cry. AHA! I installed SoftSqueeze on the laptop which is a software version of the Squeezebox home music servers and then used an ap on my iPad to control it from the front of my car (the same ap that I use ot control the players around my house). The only problem I had was getting a reliable ad-hoc network running between my ipad and laptop. I did some digging found there was a problem with windows 7 and my wireless card in my laptop when using ad-hoc networks. Sound wise it was pretty good and with the advent of the iPad mini I could install one in the dashboard and built a car PC for the boot. However, still not convinced and there are issues with using this as a replacement for th RNS-E.

So, I needed some bass! I threw in my old JL Audio 12w7 sub in a box. It was good but had plenty more potential as it was seriously underpowered by the Audison.
So a DLS A6 amp went in the spare wheel well to power the big sub alone. This lives under the Audison amp, still in the spare wheel well. Massive improvement! Where the sub sounded like it was reaching its limit previously, it was clear now that it was the amp that had reached its limit and was distorting and not the sub.

Lower amp rack
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I bought another 3 DLS ultimate amps to power the mids and tweets and get rid of the Audison amp but I haven't figured out where all these are going to go yet.

One of the 3 extra DLS amps awaiting installation:
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I might bite the bullet one day and make a false floor to house them all.

I struggled to decide whether to fill the boot with the DLS Ultimate series amps or the Mosconi’s. Although the Mosconi’s look the part (more so than the DLS’s) the reviews on them differed quite a lot and it is difficult to compare the 2 side by side so ended up with DLS as there is no-one that has a bad word to say about them, and they are still winning SQ competitions.

The JL 12w7 ended up coming out as i needed boot space for weekends away with the new born baby (carry cots / prams / sterilising equipment etc plus all the normal luggage for 4 people). So I got a Focal 18" sub and mounted it behind the rear seats as free air. Although this is not a free air sub I thought to myself it would probably need a box not much smaller than the boot anyway. Although nowhere near as tight or controlled as the JL it was better than no sub and actually hits harder when pushed.

Sub:
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It also made a massive difference when the back seat was dropped so began my next project of removing the ski hatch that lived behind the arm rest. This came out but left an untidy finish and also left the sub visible from certain angles. So I got the frame of the ski hatch and stuck some acoustically transparent material to it; job's a good 'un!

Ski hatch removed
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Back of ski hatch frame covered with acoustically transparent cloth
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From the front
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And fitted
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A bit I forgot to mention earlier was that I bought some JL Audio 6w3 v3's for the back door. The idea was that these would give me some bass when the sub box was removed for Dad duties. The problem was that they rattled the rear doors too much so some sound deadening was required (still not done). However, as the box was replaced by the 18" back seat monster it almost makes these redundant although I do still use them for a little upper sub reinforcement.
I forgot to mention I fitted my old Phoenix Gold bass CUBE up front for some instant bass boost gratification.

Also at some point along the way the Focal mids got swapped for Focal Utopis mid mid/bass. This is not ideal as they are supposed to be used in a 3-way set-up so currently they are crossed over a bit higher than they should be.

I also bought a set of Utopia 3 way passives, which gives me another set of utopia mid bass (identical to the ones I’ve already got), Utopia mids & utopia Beryllium tweeters. This all comes with the amazing Focal Utopia 3-way Crossblock (passive adjustable crossover). None of these have been fitted yet, but I'm intending on the crossover to live in the back shelf where the stock sub goes and to make it lift up to adjust. See further down for photos of this set.

The last thing I did was deaden the front doors, I haven't got round to the boot or back doors yet. Will start again once it warms up a bit. I might actually stick the car in the garage tomorrow night and line the mdf that the sub is mounted on then cover it as I have started driving my truck to work as the wife is complaining about being woken up (and waking the baby) every morning with my exhaust. It means then that I can work on it each night when I get home even if it is dark / wet / cold. At the same time I might screw the sub mount to the car frame as currently it is supported by a bit of wood on one side (and a very tight fit). This means that it annoyingly squeaks as I am driving. I am also getting a little alternator whine but as it can’t be heard at normal listening levels I haven’t got round to fixing it. I think it is coming from some of the over long RCAs on the amp / processor picking up some noise from the power cables as it is all in quite a tight space. I’ve been meaning to get some shorter RCA cables in.

Door before deadening:
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Outer skin done
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Inner skin nearly done
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Passenger door done
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Drivers door done
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So considering it is all running from a stock headunit it isn’t too bad. I’m sure a decent Alpine or Pioneer headunit would improve it drastically but I’m just not ready to get rid of the RNS-E (maybe a 2010+ unit with ipod?). My mission was to get the best sound possible but keep it all looking stock. The only noticeable difference is the sub if you open the boot. Everything else looks stock. The Alpine controller can still be seen in the ashtray but when I get round to it, it will be mounted in there properly and the lid will be able to close and hide it.

After I sent some of the above to sync24 he PMed me back some questions (see below). I hope you don’t mind me quoting your PM here Kev?
sync24 wrote:Nice one Mike - really appreciated - The 18" is a monster! :D I will be looking at door speaker upgrades plus an amp and a custom sub in the boot and those pictures will be a helpful reference - The dynamat is deffo worth it for the doors ETC, I imagine it really makes a difference. I'm going to try and find the spec ETC for the RNSE so I can figure out wiring / speaker feeds ETC as I am aware it's a 2 OHM system - It's been a while since I've done any car electronics and things have moved on a LOT! :roll: Are the factory speaker cables decent enough to leave as is? Are they coaxial or component? and is the cross over for the top tweeters in the front / rear doors done in the RNSE or is their a seperate cross over somewhere. Also does the AMP in the boot where the sub is provide the power for all speakers or is there more than one AMP?

Thanks for taking the time to get back to me.

Cheers - Kev.
There is just one sub that feeds all 10 speakers (more info about where the 10 speakers are below). In the saloon it is behind the right hand boot lining. It’s a pig to get the lining out as you have to remove the protective plastic at the back of the boot and the rear seats before it’ll come out. On the avant I have a feeling it is on the left hand side but I could be wrong.

There is only a single set of wires for each of the doors from the amp. This goes to the mid bass in the door, then if I remember correctly there is a second plug on the speaker which then goes up to the tweeter. I can’t see any crossover on the mid bass so the crossover must be on the tweeter itself.

One thing that surprised me was that there is in fact a speaker in the centre of the dash. I had some speakers unplugged but could still hear music coming out of the car. Strange I thought and followed it to a tiny little speaker in the top middle of the dashboard. I knew they quoted the car as having 10 speakers but never really thought about it, clearly 2 in each door and a sub makes only 9!

To be honest I didn’t notice a great deal of difference when deadening the front doors. They certainly feel and sound more solid when you tap them from the outside, but as I had my front mid/bass quite light on bass there wasn’t really much to tell. However, the other day I was playing around with the setting and turned the sub and rear doors subs off and turned the crossover down on the fronts and they dropped quite nicely so maybe that is the deadening doing its magic. I now lots of other people who have used this deadening (not Dynamat, its Silent Coat Extra, which is cheaper, works better (so I’m told) and is a lot easier to work with) and they have claimed about how much difference it made and apparently the doors now make a solid clunk as they close (Peugeot 205 etc, so no wonder). Perhaps it’s because the doors were quite well insulated and built in the first place.

I’m still using the factory speaker cables for the first time ever. They are no better than any other cars but they still sound OK. Because I had all the wiring I needed in the boot due to the battery being in there and the Bose amp handily giving me all the wiring I needed (line level front and rear from the headunit, remote turn on wire for amp and speaker wires to all door) I figured at the time I couldn’t be bothered to strip the interior out for the sake of some better speaker cables. However once the 3 way Focals are in I will need to run some speaker cables as the crossover will be in the boot (or back shelf). So with all speakers wires running back to the boot it means it will be relatively easy to swap between active and passive set-ups to see what sounds best. I originally intended on going active but was advised that the Focal Utopias always sound better passive. This could be something to do with the Utopia Crossblock crossover which costs about £1k to buy alone so I’m guessing is fairly well built compared to the usual crossovers you get with 3 way speakers. And just look at the size of it! Weighs a ton too. I’ve never seen anything like it before!!

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Come to think of it, have you ever seen a speaker set that comes in a metal flight case?

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Phew, that's it for now. Thanks for reading. If there is enough interest i'll post more bits as I do them.

Any questions?

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Re: Mike's big RS4 stereo project!

Post by Rick_RS4 » Mon Feb 18, 2013 1:53 am

Why no 6x9 s in the parcel shelf?

Seriously though would love to hear it, what music do you like/ is it set up for?

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MikeFish
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Re: Mike's big RS4 stereo project!

Post by MikeFish » Mon Feb 18, 2013 2:16 am

Rick_RS4 wrote:Why no 6x9 s in the parcel shelf?

Seriously though would love to hear it, what music do you like/ is it set up for?
LOl, I used to love 6x9s back in the day, but they are seriously frowned upon by todays SQ community. I know a lot of people on here will look at it and ask if I'm 18, but I like my music!
I listen to quite a wide range of music, but my music of choice when not doing the whole SQ thing is a bit of Dance / House / Hed Kandi / Fierce Angel type thing.
When I'm in the mood for some decnt quality (quality of sound rather than quality if song) then I have to revert ot the well recorded albums that I use for SQ listening at home and that could be absolutely anything but a lot of Dire Straits, Katie Melua, Norah Jones, Tracey Chapman, Tony Joe White, Jamiroquai, Joan Armatrading etc in fact if it is recorded well then it gets a listen.

Glad to give you a listen. I'm hoping to do more meets this summer as my youngest was born just before the summer last year and I only got to go to Audi in the Park last year. She came along and slept through nearly the whole thing.

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Re: Mike's big RS4 stereo project!

Post by MikeFish » Mon Feb 18, 2013 2:18 am

This all took a bit of a back seat recently because after I installed my exhaust I had to tur nit right up jsut to be able to hear anything. I need to quieten up the exhaust a little with some more deadening to make the stereo eaiser to listen to.

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Re: Mike's big RS4 stereo project!

Post by MaLicE » Mon Feb 18, 2013 2:26 am

do you have any recomendations on a cheaper install?? im thinking of changing the sub in the boot to get some more punch... i dont really want to spend a fortune on speakers for doors and sound deadening if i can get away with it... tbh a free air sub i could fit in the stock place would be good the amp i can hide easy...

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Re: Mike's big RS4 stereo project!

Post by MikeFish » Mon Feb 18, 2013 2:38 am

MaLicE wrote:do you have any recomendations on a cheaper install?? im thinking of changing the sub in the boot to get some more punch... i dont really want to spend a fortune on speakers for doors and sound deadening if i can get away with it... tbh a free air sub i could fit in the stock place would be good the amp i can hide easy...
JBL seem to be the king of reasonably priced subs but they'd need to go in a box. To be honest free air subs are not as good as boxed ones. I only went for free air because I needed the boot space. And I went for an 18incher cos I figured it is using the whole boot as one big box rather than running as free air. It shouldnt be used as free air as it will move too much and get damaged.
If you still want to g ofree air the nget one of these:
http://store.ficaraudio.com/ib3-series/

They are very good and inteded to be used free air, but not very common in the UK.

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Re: Mike's big RS4 stereo project!

Post by Cuppa » Mon Feb 18, 2013 10:18 am

Nice install - will keep my eyes out on this one
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Re: Mike's big RS4 stereo project!

Post by otterolly » Mon Feb 18, 2013 8:12 pm

That's some setup.... Great work ;)

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Re: Mike's big RS4 stereo project!

Post by MikeFish » Mon Feb 18, 2013 10:36 pm

Thanks gents! Tonights work has been scuppered cos the little 'un wasnt well and I had to take her to hospital. She's fine but I've had a hell of a night with road closures, a runaway horse charging my car, car park tickes machines broken etc etc etc.
I think tomorrows job is to start deadening both sides of the sub mount and then later in week cover it and also look at bolting it in place as it only went in temporary.

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Re: Mike's big RS4 stereo project!

Post by sync24 » Mon Feb 18, 2013 11:08 pm

SPOT ON Mike! Top write up with useful info - thanks for taking the time - I will definitely be looking at the door speakers and possibly an amp upgrade.

PS no prob with using my PM :)

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Re: Mike's big RS4 stereo project!

Post by Rick_RS4 » Tue Feb 19, 2013 12:26 am

smart, loved 6x9 back in my hot hatch days, they did give a reasonable sound for the price, would like to upgrade the sub in mine but dont want to butcher it too much, yeah think im going to audis in the park, so will come say hi,

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Re: Mike's big RS4 stereo project!

Post by MikeFish » Tue Feb 19, 2013 12:46 am

Rick_RS4 wrote:smart, loved 6x9 back in my hot hatch days, they did give a reasonable sound for the price, would like to upgrade the sub in mine but dont want to butcher it too much, yeah think im going to audis in the park, so will come say hi,
So far nothing on the car has been drilled / cut / destroyed. I can't say it will stay that way though. The only thing I destroyed was a Bose amplifier for the terminal block, but I bought a spare one from eBay and used that one. The original one is still in the car an untouched other than being unplugged.

Edit: actually I removed the original grey door covering at sits between the door and the door panel.

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Re: Mike's big RS4 stereo project!

Post by MikeFish » Tue Feb 19, 2013 12:56 am

Also, for anybody wanting to change the door speakers:
You'll notice that my front speakers are sitting on mdf rings. These are required because of the way the original door speaker sits in the door. It kinda has those spacer rings already built into it so if you try to mount an aftermarket speaker without them you will have 2 problems; the speaker will be too far back and possibly foul the window mechanism, and the holes already drilled in the door won't match your speakers. These mdf rings are made especially for the A4 by the guy selling them on eBay. They are very well made and probably much better than the cheaper plastic alternatives you can buy.
I bought a set for the subs I the rear doors but I think there is a lot less clearance between speakers and panel in the rear. This meant that the sub was hitting the panel. I got in touch with he guy and asked him if he would make me a special set slightly thinner and he made them the same day for the same proce. top bloke! No more speaker hitting the door card now.
Alternatively you could try butchering the original speakers to use as a mount but for the sake of about £25 its not worth it.
He also supplies a very good guide on how to remove the panels; invaluable if it's your first time.

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Re: Mike's big RS4 stereo project!

Post by MikeFish » Wed Feb 20, 2013 1:51 am

Managed to stick the car in the garage and grab an hour to deaden the mdf panel that the sub is mounted on. Hopefully get the rear side done tomorrow. Not sure how much effect it'll have but worth a go. Now I need to get some grey auto carpet to cover it. The front side is not so important as you won't be able to see it unless you drop the seats but I have to cover it anyway. I couldn't have a listen to it as I'd need to start the car and that would wake the whole house up!

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Re: Mike's big RS4 stereo project!

Post by MikeFish » Tue Mar 18, 2014 2:19 pm

Nearly a year since the last update, and the boot install has changed since i first wrote this, mainly becasue I took out the Audison amp and replaced it with the monstrous DLS A4 I had sitting around (I've still got 2 DLS A3's to install too but can't find the space). This is running in 2 channel mode (4 channel amp bridged) which equates to 2 x 400w RMS at 2 ohm. Plenty of clean power or the front mids and tweets!
Anyway the real reason I am updating is that I finally ordered a new headunit; the Alpine INE-W928R. This beast has an 8" screen and they do a fitting kit for the A4 to make it look all lovely. It is by no means perfect but I've been waiting for a long time for a solution / head unit that ticks all the boxes and it just ain't happening so decided to bite he bullet. Some of the issues with this are: 10,000 file limit on USB input (my mp3 collection is bigger than this), no flac support (will have to convert flacs to ALAC and store on a 160gb iPod), I don't think you can have a USB and Ipod connected at the same time (for mp3s and ALAC), there is no optical output, and no AI-net connection to link seamlessly to my processor (or even a CD/ DVD changer). I will works ways around these issues at some point but for now I'm excited about the big screen and slick user interface, and let's not forget full postcode sat nav!
I'll post some pics once it arrives and then some more once it's installed.
I might have to wire in using the standard wiring for now and then run some RCAs etc to the boot when I get more time.

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