Coil Pack connector removal tips?

4.2 V8 32v Naturally Aspirated - 414 bhp
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mikep99
4th Gear
Posts: 716
Joined: Fri Jul 17, 2015 9:03 am

Coil Pack connector removal tips?

Post by mikep99 » Fri Feb 26, 2021 3:21 pm

Hi All,

Just went to replace my plugs but gave up after a while as one of the coil pack connectors was proving to be a pain to remove.
Now, I managed to loosen 3 of the 4 on the driver's side using the push towards coil pack, press on the clip till it clicks, and pull down method.
But the 3rd's being a PITA.
I tried a few times with a screwdriver in the clip and the connector clicked but still wouldn't move.
Didn't want to go overboard with the screwdriver so as not to snap anything.

Any tips?

Cheers
Mike

Kenny147
2nd Gear
Posts: 102
Joined: Tue Jun 27, 2017 3:41 am

Re: Coil Pack connector removal tips?

Post by Kenny147 » Sat Feb 27, 2021 2:41 am

Breaking the connectors is not unusual as the plastic can become brittle due to heat and and age. The method I use, if they’re being difficult, is to push them in fully, then push the clip down and wiggle/pull at the same time. You might need to do it a few times before it works. If you push them in and hear a very faint click, you simply slide them out.

Good luck.

mikep99
4th Gear
Posts: 716
Joined: Fri Jul 17, 2015 9:03 am

Re: Coil Pack connector removal tips?

Post by mikep99 » Sat Feb 27, 2021 10:41 am

Cheers Kenny,

I'll have another go at them this morning.
Found this video where he uses a pick so I'll try that as well.
https://www.youtube.com/watch?v=srBS3_Q82rY

ta
Mike

mikep99
4th Gear
Posts: 716
Joined: Fri Jul 17, 2015 9:03 am

Re: Coil Pack connector removal tips?

Post by mikep99 » Sat Feb 27, 2021 1:18 pm

Success!
Using the method in the video above with the pick...

Worth giving it a go if your connectors are being stubborn :)

ta
Mike

TrevoRS4
Neutral
Posts: 16
Joined: Fri Nov 16, 2018 5:12 am

Re: Coil Pack connector removal tips?

Post by TrevoRS4 » Sat Feb 27, 2021 2:16 pm

If you end up breaking them the part number is 4B0973724. There’s a lot on eBay.
Edit: well done I didn’t refresh my browser!
Last edited by TrevoRS4 on Sat Feb 27, 2021 2:43 pm, edited 1 time in total.

Kenny147
2nd Gear
Posts: 102
Joined: Tue Jun 27, 2017 3:41 am

Re: Coil Pack connector removal tips?

Post by Kenny147 » Sat Feb 27, 2021 2:30 pm

TrevoRS4 wrote:
Sat Feb 27, 2021 2:16 pm
If you end up breaking them the part number is 4B0973724. There’s a lot on eBay.
And do yourself a favour; get a good quality VAG electrical connector tool. If you have a quality one, it takes seconds to remove the individual junior power connectors from the housing and swap them over.

James1984
3rd Gear
Posts: 309
Joined: Wed Apr 05, 2017 11:14 am

Re: Coil Pack connector removal tips?

Post by James1984 » Sun Feb 28, 2021 1:50 pm

I use a mini 90 degree pick on all these types of connector, makes them so much easier to remove
2007 B7 RS4 Saloon, Phantom Black, Forge Oil Cooler Kit, custom home made air feed, H&R Coilovers, H&R anti roll bars, 10mm H&R Spacers, Milltek decat downpipes, Milltek Non Res Valved Exhaust, Reyland Motorsports front & rear discs with Hel braided Hoses, full underbody overhauled inc powdercoated subframes and arms, 034 solid subframe bushes and every joint, arm or bush replaced.

mikep99
4th Gear
Posts: 716
Joined: Fri Jul 17, 2015 9:03 am

Re: Coil Pack connector removal tips?

Post by mikep99 » Sun Feb 28, 2021 2:39 pm

All done now and car starts with no warning lights etc.
Oil & filters done as well.
It's on blocks at the mo while my wheels are getting refurbed so I'll take it out for a spin towards the end of next week hopefully.

I used one of these to remove the coil packs:
https://www.ebay.co.uk/itm/T40039-Ignit ... SwkcVe1ae7

Well worth the small outlay IMO.

Cheers for the advice.
Mike

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