Rusty tailgate struts

4.2 V8 32v FSI - 444 bhp
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johnnydog
3rd Gear
Posts: 481
Joined: Sat Jun 11, 2011 8:24 pm

Rusty tailgate struts

Post by johnnydog » Mon May 17, 2021 1:46 pm

Cleaning the RS last weekend, I noticed corrosion on the tailgate struts under the cap / cover where the piston rod enters the strut body. It had split the plastic covers on both sides. Appears that rain water in the tailgate aperture had naturally dripped onto the strut and then got trapped inside the cover causing the corrosion. When the tailgate is shut the cover is at it lowest point.
I slid the cover off and rubbed down the affected area and repainted it, but then cut off the cover.
Aftermarket replacements don't seem to have this cover which seems pretty superfluous - maybe its more of a dust cover but certainly not to prevent water ingress.
Seems a pretty bad design really as it is just water trap. The struts work ok, so I will leave them on for the moment.
Anyone else noticied this issue?
20210507_144353.jpg
20210507_144330.jpg

Steve rs4
Neutral
Posts: 23
Joined: Thu Jan 03, 2019 1:40 am

Re: Rusty tailgate struts

Post by Steve rs4 » Mon May 17, 2021 1:59 pm

johnnydog wrote:Cleaning the RS last weekend, I noticed corrosion on the tailgate struts under the cap / cover where the piston rod enters the strut body. It had split the plastic covers on both sides. Appears that rain water in the tailgate aperture had naturally dripped onto the strut and then got trapped inside the cover causing the corrosion. When the tailgate is shut the cover is at it lowest point.
I slid the cover off and rubbed down the affected area and repainted it, but then cut off the cover.
Aftermarket replacements don't seem to have this cover which seems pretty superfluous - maybe its more of a dust cover but certainly not to prevent water ingress.
Seems a pretty bad design really as it is just water trap. The struts work ok, so I will leave them on for the moment.
Anyone else noticied this issue?
20210507_144353.jpg
20210507_144330.jpg
I had the same thing they were just like yours.
I just got 2 new struts and replaced them, but yes I have had this issue as well seems to be a water trap on these cars.

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johnnydog
3rd Gear
Posts: 481
Joined: Sat Jun 11, 2011 8:24 pm

Re: Rusty tailgate struts

Post by johnnydog » Mon May 17, 2021 4:11 pm

If your replacements have the same cover, it might be worth a thin smear of black sealant at the base around the strut body to stop rain water seeping in again and doing the same with your replacement struts. It only needs to be thinnest wipe of sealant and wouldn't be noticeable. If I need to replace mine at any time, I will probably buy none Audi struts without this cover, such as Febi, with the correct force for a power tailgate

Steve rs4
Neutral
Posts: 23
Joined: Thu Jan 03, 2019 1:40 am

Re: Rusty tailgate struts

Post by Steve rs4 » Mon May 17, 2021 8:32 pm

johnnydog wrote:If your replacements have the same cover, it might be worth a thin smear of black sealant at the base around the strut body to stop rain water seeping in again and doing the same with your replacement struts. It only needs to be thinnest wipe of sealant and wouldn't be noticeable. If I need to replace mine at any time, I will probably buy none Audi struts without this cover, such as Febi, with the correct force for a power tailgate
That's a great idea I'll do that. Not sure why I didn't think of doing that when I first fitted the New ones ! Thanks Image

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