Dyno Bullshit!!

4.2 V8 32v Naturally Aspirated - 414 bhp
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Gazzer68
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Post by Gazzer68 » Sat Apr 25, 2009 9:54 pm

ArthurPE wrote:dynos are limited in utility...they are good for tuning, not comparison...and definitely useless for 'crank' HP...
and Dyno Dynamics THEIRSELVES said on their website that if someone is telling you crank HP, they are full of it...
it CAN'T be determined accurately from wheel HP without having dyno'ed an engine alone and then the car, then deriving the cf from the difference...for many runs...

losses vary with rpm...period...the cf at 4000 is 1/2 of that at 8000...basically linear with rpm

the ONLY way to know crank HP is to remove the engine and dyno it...

the documented speed/times of a 4000 lb car are the best 'proof' that the RS4 makes >400 HP...
speed and time measurments are dead accurate...and the physics behind the calculations are well known, transparent and not subject to debate...

I contend the recent numbers are skewed downwards becuause the 'TN' factor is off by at least 10-12%, maybe more...
but it's a moot point...

why can't we see the raw wheel torque and the cf's used to get back to crank HP...

who tuned the top 2 HP modified cars?
would there be any reason to make sure they were the top 2?

I'd like to see the cf's for all cars...the others averaged 355 or so, the tuned cars 415...there is NO way those minor mods can give 17% more HP

Torque = V x P/4Pi
V = displacement
P = mean effective cylinder pressure ~ Cr and/or boost, na in this case
Pi = 3.14159....

HP = T x w
w = rotational speed or rpm...

so the ONLY ways to substantial (>5%) increase T is a bigger engine or more P, higher Cr or boost
if T is constant the ONLY way to increase HP is to raise the rpm's

these are irrefutable facts of engineering, not hypotheses...

Arthur, what equation can i use to calculate my HP ?
What is T?
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AntoRS4
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Post by AntoRS4 » Sat Apr 25, 2009 11:04 pm

ArthurPE wrote:dynos are limited in utility...they are good for tuning, not comparison...and definitely useless for 'crank' HP...
and Dyno Dynamics THEIRSELVES said on their website that if someone is telling you crank HP, they are full of it...
it CAN'T be determined accurately from wheel HP without having dyno'ed an engine alone and then the car, then deriving the cf from the difference...for many runs...

losses vary with rpm...period...the cf at 4000 is 1/2 of that at 8000...basically linear with rpm

the ONLY way to know crank HP is to remove the engine and dyno it...

the documented speed/times of a 4000 lb car are the best 'proof' that the RS4 makes >400 HP...
speed and time measurments are dead accurate...and the physics behind the calculations are well known, transparent and not subject to debate...

I contend the recent numbers are skewed downwards becuause the 'TN' factor is off by at least 10-12%, maybe more...
but it's a moot point...

why can't we see the raw wheel torque and the cf's used to get back to crank HP...

who tuned the top 2 HP modified cars?
would there be any reason to make sure they were the top 2?

I'd like to see the cf's for all cars...the others averaged 355 or so, the tuned cars 415...there is NO way those minor mods can give 17% more HP

Torque = V x P/4Pi
V = displacement
P = mean effective cylinder pressure ~ Cr and/or boost, na in this case
Pi = 3.14159....

HP = T x w
w = rotational speed or rpm...

so the ONLY ways to substantial (>5%) increase T is a bigger engine or more P, higher Cr or boost
if T is constant the ONLY way to increase HP is to raise the rpm's

these are irrefutable facts of engineering, not hypotheses...
I really don't agree with you, I've both rolling road and dyno and we can see a maximum difference of only 2/3% in the power figures.

about you sentence: so the ONLY ways to substantial (>5%) increase T is a bigger engine or more P, higher Cr or boost...
could you please explain how is it possible that a stock euro4 3.6 engine can produce 415hp at 7600rpm ? i think that something is missing in your formulas :lol:

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Post by rAudiguy » Sun Apr 26, 2009 1:41 am

ArthurPE wrote:
who tuned the top 2 HP modified cars?
would there be any reason to make sure they were the top 2?
I wasn't going to get into this thread as each to there own but this got me!!

My car has been tunned by paramount who own the RR however I put on this day free of charge and would like to think everyone who came would agree that I didn't once push or promote the company, either on this site or on the day. Having exhausted nearly every avenue of what can be done to a B7 either in practice or just theory. I can assure you there were no fixes on the day! The reason my car and robs were top, we have spent time and money modifying them with custom mapping done on an RR. Simple as that! If i'm honest I didn't even care if my car ran on the day as I have spent so much time on the dyno I know what she's doing. I was however curious to run it against robs car because he has done all the same mods as me plus has the polished manifold and a clean engine.

Anyway the point of the day was to have a laugh and see how consistent these number would be with 20 cars in one place on one day! yes varriables will always come into it but this was the best we could do on this day! Why would I go to all the effort i did to get this many cars in one place and then fudge the figures???!

Dyno's are a good thing IMO but I also want to do some runs to see what is going on in the real world. I know my car is faster than stock by a decent margin, need to get Vagcom and have a play I feel.

No real offence taken Arthur just felt I should set things straight!

cheeRS

Jim
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Post by ArthurPE » Sun Apr 26, 2009 4:37 am

AntoRS4 wrote:
I really don't agree with you, I've both rolling road and dyno and we can see a maximum difference of only 2/3% in the power figures.

about you sentence: so the ONLY ways to substantial (>5%) increase T is a bigger engine or more P, higher Cr or boost...

could you please explain how is it possible that a stock euro4 3.6 engine can produce 415hp at 7600rpm ? i think that something is missing in your formulas :lol:
they are not my equations:
they are Otto's,et al, as defined in a text book on combustion engine engineering...and in the Bosch handbook of automotive engineering...

check it out yourself...

the same way a 2.4 liter F1 engine can make 700+ at 18,000 rpm...
Torque by displacement and Mep, HP by rpm's (engine speed)
low torque, small displacement, high HP due to high engine speed...

or the same way the RS4 makes 414 with 4.2 liter, 7500 rpm and 12.5:1 Cr

what's the Cr of the euro4 3.6 engine , in fact what is the engine? a spec race engine?

let's see how close it is with the RS4 engine
displacement = ~4.2 liter or 256 in^3
Mep ~ 12.5 x 14.7 ~ 184 lb/in^2

T = 256 in^3 x 184 lb/in^2 / 4Pi ~ 3743 in-lb or 312 lb-ft
pretty close to the rated 317...

HP = 317 lb-ft x w
where w = 2Pi x f and f = rev/sec for 7500 rpm ~ 125 rev/sec
solving:
HP = 312 lb-ft x 2Pi x 125 rev/sec ~ 245,044 lb-ft/sec
1 HP = 550 lb-ft/sec by definition
converting: HP = 245,044 lb-ft/sec / 550 lb-ft/sec/HP = 445 HP
using 5% for losses: auxillaries, friction, etc., a standard assumption...
HP = 445 x 0.95 ~ 420 HP net
damn close...

again, only 2 ways to realize T increase
displacement (hence the saying, no replacement for displacement)
or Mep, Cr increase or boost (which is effectively a Cr and displacement increase)

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Post by ArthurPE » Sun Apr 26, 2009 4:53 am

AntoRS4 wrote: I really don't agree with you, I've both rolling road and dyno and we can see a maximum difference of only 2/3% in the power figures....
isn't a rolling road a type of dyno?

are you saying that an engine on an engine dyno only makes 3% more power than the whole car system on a rolling road?

or the same car on each type of dyno (rolling road vs hub type?) are within 2 to 3% of each other?

how is your error % measured?
of full scale?
of reading?
repeatability?
of each other?

what are you saying?

side note: since you appear to be a dyno expert, what is the 'TN' parameter on the dyno dynamics set-up?
overall gear ratio? gear x final drive?

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Post by W8PMC » Sun Apr 26, 2009 11:06 am

rAudiguy wrote:
ArthurPE wrote:
who tuned the top 2 HP modified cars?
would there be any reason to make sure they were the top 2?
I wasn't going to get into this thread as each to there own but this got me!!

My car has been tunned by paramount who own the RR however I put on this day free of charge and would like to think everyone who came would agree that I didn't once push or promote the company, either on this site or on the day. Having exhausted nearly every avenue of what can be done to a B7 either in practice or just theory. I can assure you there were no fixes on the day! The reason my car and robs were top, we have spent time and money modifying them with custom mapping done on an RR. Simple as that! If i'm honest I didn't even care if my car ran on the day as I have spent so much time on the dyno I know what she's doing. I was however curious to run it against robs car because he has done all the same mods as me plus has the polished manifold and a clean engine.

Anyway the point of the day was to have a laugh and see how consistent these number would be with 20 cars in one place on one day! yes varriables will always come into it but this was the best we could do on this day! Why would I go to all the effort i did to get this many cars in one place and then fudge the figures???!

Dyno's are a good thing IMO but I also want to do some runs to see what is going on in the real world. I know my car is faster than stock by a decent margin, need to get Vagcom and have a play I feel.

No real offence taken Arthur just felt I should set things straight!

cheeRS

Jim
Jim,

I know the above was a response to Arthur, but i just wanted to clarify my point & perhaps my title thread is mis-leading.

In all but the most extreme cases, a RR plot is purely a pissing contest & as you say they are good fun & i am certainly not calling anyones motives or honesty into question.

The event looks like it was well run & i've no doubt all's good, my point is the reliability of any dyno to provide an accurate benchmark of a cars true power outputs.

I've seen wild claims over the years & TBH take them all with a pinch of salt (even those from my prefered tuners). My measure is how the car actually drives/feels, a plot is purely a computer reading with various peramiters & user input/alteration to provide a pretty graph at the end.

To re-state, no-one is calling the event or integrity into question, it was excellent & if closer to me i'd defo have come along, but please for those with lower output plots, do not assume what the graph says as being the actual output from your car, unless however those below say 365BHP, all have faults of some kind & by that i don't mean Audi over estimating the claims, i mean bad fuel, bad points, dodgy electrics, bad timing or hoses etc.
Paul
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Post by Contigo » Sun Apr 26, 2009 11:33 am

I honestly don't thik that the stock B7 performs like a 414bhp car though in the real world. I've owned a B7 and driven a Cab for months and it felt down on horses. The stock B5 at 380 felt right and my remapped B5 will embarrass a stock B7.

I ain't in here to troll,. 'm relating to whaty W8PMC said that it's all about how they drive in the real world and for me it's a bit of a let down. The fact that these cars don't make the quoted manufacturers claimed BHP output does not surprise me in the sligtest.

I've been in Jims car and that now feels how mine should have been from Audi so something is amiss.
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Post by ArthurPE » Sun Apr 26, 2009 12:28 pm

first, my comments are not directed at anyone personally...I don't know who's who, and what their relationship is to others...
but in any venture where there may be vested interest, and the incentive to maniuplate data to serve those interests exists, it must be noted...
there are whole discussions on dyno operators/tuners doing just such..., some initiated by dyno manufacturers!

let's look at 1 car: Scaghead – 311.8
he's had it dyno'ed before at 370 stock, 407 with a tune...now it does 312?
someones BS'ing him...
but when his car is compared on the road, it's as fast as any...

the difference between his chipped car and the other 2 chipped cars is 100+ HP! over 30%

was his chipped using the same product?
was he throwing an error code?

now having said this...I have my personal doubts about the original increase from 370 to 407 (10%) or the numbers theirselves...
without the raw torque numbers, cf's and charts and testing methodology I can't draw any solid conclusions...
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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Post by Gazzer68 » Sun Apr 26, 2009 1:59 pm

Contigo wrote:I honestly don't thik that the stock B7 performs like a 414bhp car though in the real world. I've owned a B7 and driven a Cab for months and it felt down on horses. The stock B5 at 380 felt right and my remapped B5 will embarrass a stock B7.
Surely a stock B5 would embarass a stock B7 if its down on power?
Maybe a drag race between the 2?
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Post by ArthurPE » Sun Apr 26, 2009 2:50 pm

Contigo wrote:I honestly don't thik that the stock B7 performs like a 414bhp car though in the real world. I've owned a B7 and driven a Cab for months and it felt down on horses. The stock B5 at 380 felt right and my remapped B5 will embarrass a stock B7.

I ain't in here to troll,. 'm relating to whaty W8PMC said that it's all about how they drive in the real world and for me it's a bit of a let down. The fact that these cars don't make the quoted manufacturers claimed BHP output does not surprise me in the sligtest.

I've been in Jims car and that now feels how mine should have been from Audi so something is amiss.
I have seen no reputable or scientifically sound data that indicates the B7 doesn't make it's rated power...just the contrary...
no one has posted the raw dyno data, wheel torque, uncorrected...without any adjustment for gearing, etc....why?
because I believe it will be very revealing....

the only numbers I've seen are TUV/DIN and SAE certified that say it does...to sell the car in the States the HP is documented and it better meet the claimed rating or their will be lawsuits in the land of litigation...there have been none afaik...

and empirical data like 1/4 mile times and trap speeds indicate the same...

as far as 'embarress', I'm not sure an inanimate object can feel the frailties of the human emotion/condition, and feel 'lessor' because of its relative speed...or maybe the car is intellecually enlightened enough to not let something like 'speed' affect it's state of mind, lol

in my reckoning the only 'flaw' with the car is the DRC issue...

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Post by AntoRS4 » Sun Apr 26, 2009 3:23 pm

ArthurPE wrote:
AntoRS4 wrote:
I really don't agree with you, I've both rolling road and dyno and we can see a maximum difference of only 2/3% in the power figures.

about you sentence: so the ONLY ways to substantial (>5%) increase T is a bigger engine or more P, higher Cr or boost...

could you please explain how is it possible that a stock euro4 3.6 engine can produce 415hp at 7600rpm ? i think that something is missing in your formulas :lol:
they are not my equations:
they are Otto's,et al, as defined in a text book on combustion engine engineering...and in the Bosch handbook of automotive engineering...

check it out yourself...

the same way a 2.4 liter F1 engine can make 700+ at 18,000 rpm...
Torque by displacement and Mep, HP by rpm's (engine speed)
low torque, small displacement, high HP due to high engine speed...

or the same way the RS4 makes 414 with 4.2 liter, 7500 rpm and 12.5:1 Cr

what's the Cr of the euro4 3.6 engine , in fact what is the engine? a spec race engine?

let's see how close it is with the RS4 engine
displacement = ~4.2 liter or 256 in^3
Mep ~ 12.5 x 14.7 ~ 184 lb/in^2

T = 256 in^3 x 184 lb/in^2 / 4Pi ~ 3743 in-lb or 312 lb-ft
pretty close to the rated 317...

HP = 317 lb-ft x w
where w = 2Pi x f and f = rev/sec for 7500 rpm ~ 125 rev/sec
solving:
HP = 312 lb-ft x 2Pi x 125 rev/sec ~ 245,044 lb-ft/sec
1 HP = 550 lb-ft/sec by definition
converting: HP = 245,044 lb-ft/sec / 550 lb-ft/sec/HP = 445 HP
using 5% for losses: auxillaries, friction, etc., a standard assumption...
HP = 445 x 0.95 ~ 420 HP net
damn close...

again, only 2 ways to realize T increase
displacement (hence the saying, no replacement for displacement)
or Mep, Cr increase or boost (which is effectively a Cr and displacement increase)
first at all, you lose some hp somewhere...
700hp / 2400cm3 / 18000rpm x 4163cm3 x 7800rpm = 526hp ( great result... 27% more that a stock 415hp rs4 )

30% is exactly the extra pressure that you can have into the intake manifold if the engine is perfectly tuned to take advantage from the intake/exhaust pressure waves ( this is not reported on your bosch handbook )
to tune the lenght of intake and exhaust pipes, the volume of the plenum and the lenght of the ram pipe is not easy, you also need to take in consider the cam timing and overlap period,and last but not the least the intake and exhaust air temperature ( this change the sound speed and so the resonance frequencies) . If all the parameters are correct you will have some extra positive pressure points in the rpm scale.

Intake air temperature and exhaust pipes temperature are the first parameters that can change ouput values on a dyno.
Dyno software corrects the power output for the effect that temperature has on the air density sqrt( (273+ Tin)/( 273+15°) ) , but can not correct the effect of the resonances that can completely disappear if the temperatures drive the acoustic tuning inside the pipes.
I know that seems strange but you have to know that the positive pressure waves ( that run at the speed of the sound ) must fall exactly in the cam overlap time ( that is very short ) so just a little change into the sound speed will compromise the entire system.
This is the reason because you can repeat dyno runs with same output results on engines that don't take advantages from the acoustic induction system.
If you are able to mantain the intake manifold and exhaust pipes temperatures you will obtain the correct values also on a rolling road dyno ( not easy )

From my experience a stock RS4 engine, with clean valves, with polished and shaped intake ports can reach a 5/8% extra pressure and apx 420hp.
If valves are not clean the cam overlap time will be decreased near to 0 with the effects that you already know...your engine will lose the 8% intake extra pressure (so 8% in output power).
If you are so unlucky the exhaust back pressure wave that can not cross at all the cam overlap to reflect itself into the intake runners/plenum, will stop into the cylinder filling it with exhaust gas instead of clean air (with more power lost).

Race engines have very wide cam overlap periods because they don't have to take care about pollution effects.
A wide cam overlap period with correct pipes sizing can produce 30% and more extra dynamic pressure.

Hope my poor english can help somebody to understand how a racing engine differs from a street one.
Some terms, formulas and concepts are banally explicated in the intent to give an easy explanation of the complex phenomena that the induction system is.
For all of you that are really interested in it and not in chiptuning bullshit, and if you have good physics and math knowledge, you can take a look at the SAE web site, lot of good books for dummies and not.

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Post by W8PMC » Sun Apr 26, 2009 3:35 pm

Contigo wrote:I honestly don't thik that the stock B7 performs like a 414bhp car though in the real world. I've owned a B7 and driven a Cab for months and it felt down on horses. The stock B5 at 380 felt right and my remapped B5 will embarrass a stock B7.

I ain't in here to troll,. 'm relating to whaty W8PMC said that it's all about how they drive in the real world and for me it's a bit of a let down. The fact that these cars don't make the quoted manufacturers claimed BHP output does not surprise me in the sligtest.

I've been in Jims car and that now feels how mine should have been from Audi so something is amiss.
I totally disagree, my car feels full of it's claimed 420+BHP. Your car may be a bit or alot slower than mine, infact yours is a cab so it will be slower as it's around 200KG heavier than mine.

Without raising the Cab/Avant/Saloon debate, the saloon is the lightest of the 3 bodies by a fair margin, with the Avant next & Cab the heaviest. They all have the same Audi claimed power output of 414, so it's safe to assume with the same driver/conditions that the Saloon will feel closer to it's output, followed by the Avant & then the Cab.

Power & wieght will always be the biggest contributors.

Look at the stats. An E60 M5 claims the same 0-60 time as the B7 RS4 saloon, however it's 100BHP more powerful, but weighs around 300KG more. The C5 RS6 posts the same 0-60 time as the B7 RS4, but is 170BHP more powerful, however a phat 1/2ton heavier.
Paul
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Post by ArthurPE » Sun Apr 26, 2009 4:18 pm

AntoRS4 wrote:
first at all, you lose some hp somewhere...
700hp / 2400cm3 / 18000rpm x 4163cm3 x 7800rpm = 526hp ( great result... 27% more that a stock 415hp rs4 )

30% is exactly the extra pressure that you can have into the intake manifold if the engine is perfectly tuned to take advantage from the intake/exhaust pressure waves ( this is not reported on your bosch handbook )
to tune the lenght of intake and exhaust pipes, the volume of the plenum and the lenght of the ram pipe is not easy, you also need to take in consider the cam timing and overlap period,and last but not the least the intake and exhaust air temperature ( this change the sound speed and so the resonance frequencies) . If all the parameters are correct you will have some extra positive pressure points in the rpm scale.

Intake air temperature and exhaust pipes temperature are the first parameters that can change ouput values on a dyno.
Dyno software corrects the power output for the effect that temperature has on the air density sqrt( (273+ Tin)/( 273+15°) ) , but can not correct the effect of the resonances that can completely disappear if the temperatures drive the acoustic tuning inside the pipes.
I know that seems strange but you have to know that the positive pressure waves ( that run at the speed of the sound ) must fall exactly in the cam overlap time ( that is very short ) so just a little change into the sound speed will compromise the entire system.
This is the reason because you can repeat dyno runs with same output results on engines that don't take advantages from the acoustic induction system.
If you are able to mantain the intake manifold and exhaust pipes temperatures you will obtain the correct values also on a rolling road dyno ( not easy )

From my experience a stock RS4 engine, with clean valves, with polished and shaped intake ports can reach a 5/8% extra pressure and apx 420hp.
If valves are not clean the cam overlap time will be decreased near to 0 with the effects that you already know...your engine will lose the 8% intake extra pressure (so 8% in output power).
If you are so unlucky the exhaust back pressure wave that can not cross at all the cam overlap to reflect itself into the intake runners/plenum, will stop into the cylinder filling it with exhaust gas instead of clean air (with more power lost).

Race engines have very wide cam overlap periods because they don't have to take care about pollution effects.
A wide cam overlap period with correct pipes sizing can produce 30% and more extra dynamic pressure.

Hope my poor english can help somebody to understand how a racing engine differs from a street one.
Some terms, formulas and concepts are banally explicated in the intent to give an easy explanation of the complex phenomena that the induction system is.
For all of you that are really interested in it and not in chiptuning bullshit, and if you have good physics and math knowledge, you can take a look at the SAE web site, lot of good books for dummies and not.
no HP/numbers lost, your logic/math is wrong...

you can't calculate the F1 vs RS4 HP that way using ratios...for 2 reasons:
1 you must calculate the torque first, then the HP...if you do, you'll see the equations hold true...also you have'nt factored in the F1 cars Cr anywhere...

2 you're assuming the engines are designed the same...they are not,
2 different design requirements, road car vs race car, ie, torque curves, wide power band, vs narrow range...

iirc Cr for an car F1 Mep approaches 16:1 (with the ram air effect)
T = 146 in^3 x 220 lb/in^2/4Pi ~ 2,822 in-lb ~ 235 lb-ft

iirc an F1 engine makes ~90% T at HP peak
HP = 0.90 x 235 x 18000/60 x 2Pi ~ 398,668 ft-lb/sec
HP = 725
with 5% losses ~ 690...very close to 700, considering the assumptions, surprisingly so...

you are saying the valve buildup decreases volumetric efficiency...
it may, but it won't affect it by >10%, besides, the mep is only 1/2 of the torque equation...the volume of the engine does not change...

with the valves fouled I bet you see no more than 1% decrease in Vol eff or pumping losses...

again, these equations are absolute...

another way to look at the torque is the piston area and mep...

in^2 x lb/in^2 ~ lb thrust...taking this as a moment against the crank throw (lb x in = in-lb, convert to lb-ft) will give a reasonable approximation of torque...

RS4 Bore = 84.5 mm area ~8.7 in^2
S = 92.8 mm or 3.65 in, moment calculated from arc length of throw ~ 2.3 in

T = 12.5 x 14.7 lb/in^2 x 8.7 in^2 x 2.3 ~ 3,677 in-lb or 306 lb-ft
again, very close....

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ArthurPE
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Post by ArthurPE » Sun Apr 26, 2009 5:09 pm

some other numbers:

is the R8 mis-rated? wheel HP almost =
Image

20% loss, as expected...
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Post by wankeldude » Sun Apr 26, 2009 5:25 pm

60ft and trap speeds are the best metrics and NEVER lie.

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