Intake Manifold Flap Problem (RS4 B7)
Posted: Wed Jan 30, 2019 12:58 pm
My car was throwing a P2020 fault for an intake sensor bank 2. This resulted in a EPC light, engine light and a 6500rpm rev limiter. Having read about this on multiple forums i decided if the flaps were sticky i could remove them as others have done.
The manifold was taken off only to find the flaps were already gone but the rail and sensors etc remained. Whilst i had the chance i also cleared the codes and swapped the sensors from bank 2 to bank 1 etc however the fault stayed in bank2 so it was not a sensor problem. If i cleared the ecu fault codes the car would run to 8000rpm without problem for a minute or so until it learned there was a fault :/
I then brought my car to a professional to have the code mapped out which is now done but the rev-limiter persists. My belief is that the illumination has been mapped out but the car still see's ecu data resulting in a rev limiter like before.
Using the below images of what the ECU is seeing would anybody have advice? Is it a faulty/seized rail?
Bank2 (Faulty)

I notice the runner flap (ACT) is at 20% at idle
I notice the runner flap (SPEC) is at 0% at idle but when the throttle is pressed it goes to 99% immediately
Bank1 (Good)

The manifold was taken off only to find the flaps were already gone but the rail and sensors etc remained. Whilst i had the chance i also cleared the codes and swapped the sensors from bank 2 to bank 1 etc however the fault stayed in bank2 so it was not a sensor problem. If i cleared the ecu fault codes the car would run to 8000rpm without problem for a minute or so until it learned there was a fault :/
I then brought my car to a professional to have the code mapped out which is now done but the rev-limiter persists. My belief is that the illumination has been mapped out but the car still see's ecu data resulting in a rev limiter like before.
Using the below images of what the ECU is seeing would anybody have advice? Is it a faulty/seized rail?
Bank2 (Faulty)

I notice the runner flap (ACT) is at 20% at idle
I notice the runner flap (SPEC) is at 0% at idle but when the throttle is pressed it goes to 99% immediately
Bank1 (Good)
