Gearbox Issue & Limp Mode

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discostu
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Gearbox Issue & Limp Mode

Post by discostu » Fri Mar 25, 2011 1:18 pm

My RS6 has suddenly started switching to limp mode.
When I start it and drive the change between 1st and second and low revs feels like it slipping/hesitant, is this just how limp mode works or do I have a gear box issue that is causing limp mode?

Any help would be much appreciated. desperately hoping it's not time for a new box :(

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SteveCuz
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Re: Gearbox Issue & Limp Mode

Post by SteveCuz » Fri Mar 25, 2011 2:15 pm

Check the ATF you might be low.

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Re: Gearbox Issue & Limp Mode

Post by Shoppinit » Fri Mar 25, 2011 3:04 pm

Difficult to tell without doing some proper diagnostics.

Most likely causes are low ATF or worn TC.
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Re: Gearbox Issue & Limp Mode

Post by discostu » Sun Apr 03, 2011 10:23 am

Disaster averted, new ATF fluid and strainer (4 litres out and nearly 6 litres in), box now running super smooth.
Elsawin disc proved invaluable, £10 well spent.

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Re: Gearbox Issue & Limp Mode

Post by mavada » Sun Apr 03, 2011 11:08 am

Did you do it yourself?
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discostu
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Re: Gearbox Issue & Limp Mode

Post by discostu » Sun Apr 03, 2011 8:12 pm

Yes, it's fairly straight forward but I wouldn't have done it without service manual. The fill point is important at the right temperature, so there is some arsing about on the final fill.
Pleased I did it as Audi wanted £330 to do the change and another £130 to run a diagnostic. It's cost £125 on ATF and the strainer and a morning to do it. You'll need a pit or a lift as the car needs to be level so you can't do it on a jack.

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Re: Gearbox Issue & Limp Mode

Post by mavada » Sun Apr 03, 2011 8:33 pm

ok but you didnt flush it ?
If you can't go to the track, bring the track to you.
Mugello Blue C5 RS6 Avant
Viper Tuning ECU/TCU
MTM Bimoto wheels 9,5 x 19 ET 30 LK 5x112 with 275/30/19 tyres
MTM exhaust system cat back 4-pipe with throttle valves in 2 pipes, control
Yellow Koni's
Porsche 959, gone but not forgotten.
Fight ALS disease https://www.youtube.com/watch?v=wGFDWTC8B8g

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Re: Gearbox Issue & Limp Mode

Post by AdrianE » Sun Apr 03, 2011 9:56 pm

I gather it's impossible to change all the fluid at once as a lot doesn't drain out of the torque converter? Needs about 3 changes to get it all out! What's recommended approach for flushing?
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Re: Gearbox Issue & Limp Mode

Post by mavada » Sun Apr 03, 2011 10:02 pm

so it is 3x125... maybe audi will do the flush within the 330 and do the diagnostic yourself...
If you can't go to the track, bring the track to you.
Mugello Blue C5 RS6 Avant
Viper Tuning ECU/TCU
MTM Bimoto wheels 9,5 x 19 ET 30 LK 5x112 with 275/30/19 tyres
MTM exhaust system cat back 4-pipe with throttle valves in 2 pipes, control
Yellow Koni's
Porsche 959, gone but not forgotten.
Fight ALS disease https://www.youtube.com/watch?v=wGFDWTC8B8g

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Re: Gearbox Issue & Limp Mode

Post by Golfather » Sun Apr 03, 2011 10:05 pm

discostu wrote:Disaster averted, new ATF fluid and strainer (4 litres out and nearly 6 litres in), box now running super smooth.
Elsawin disc proved invaluable, £10 well spent.
Good man, well done on the DIY front :thumbs:
Owning VAG without ElsaWin should be made a crime ;)

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Shoppinit
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Re: Gearbox Issue & Limp Mode

Post by Shoppinit » Mon Apr 04, 2011 7:25 am

AdrianE wrote:I gather it's impossible to change all the fluid at once as a lot doesn't drain out of the torque converter? Needs about 3 changes to get it all out! What's recommended approach for flushing?
Yup, but you can get 70% odd percent of it. Better than nothing. You can always do another ATF change in a few thousand miles then you'll get 91% of it.

Some places use a transfuser on the ATF cooler to draw out the old and replace with new. Of course, doing it this way means that you don't desump to get at the filter.

Was your level low? Did you find the source of the leak?
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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Re: Gearbox Issue & Limp Mode

Post by mavada » Tue Apr 05, 2011 10:16 pm

Why is it that important to refill it at a specific temperature as shown in ElsaWin?
How long will it take to cool down a full heated gearbox to reach that specific temperature?
If you can't go to the track, bring the track to you.
Mugello Blue C5 RS6 Avant
Viper Tuning ECU/TCU
MTM Bimoto wheels 9,5 x 19 ET 30 LK 5x112 with 275/30/19 tyres
MTM exhaust system cat back 4-pipe with throttle valves in 2 pipes, control
Yellow Koni's
Porsche 959, gone but not forgotten.
Fight ALS disease https://www.youtube.com/watch?v=wGFDWTC8B8g

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Shoppinit
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Re: Gearbox Issue & Limp Mode

Post by Shoppinit » Wed Apr 06, 2011 8:01 am

Because when the ATF get hot it expands. A lot. The level is correct for a specific temperature (and hence density) only. If you do it when the engine is hot, you won't put enough ATF in. And you can't do it with the engine off because you need the pump to be circulating the ATF while you fill it or you won't be able to put enough in.

Best way is to have the box stone cold (leave it overnight) and whack as much ATF as you can in while the box is still cold. This is why you fill it as much as you can before starting the engine. Then start the engine and have someone go through the gears in tiptro while you stuff as much ATF in as possible.

I think the temperature given for checking the level is 35°C (to be confirmed) so if you have put enough ATF in then it should start to spill out of the fill plug when you start to get near 35°. When the Vagcom reads 35, put the plug in and your level is good.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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Re: Gearbox Issue & Limp Mode

Post by mavada » Wed Apr 06, 2011 4:08 pm

ok clear is always, thanks Shoppinit :beerchug:
If you can't go to the track, bring the track to you.
Mugello Blue C5 RS6 Avant
Viper Tuning ECU/TCU
MTM Bimoto wheels 9,5 x 19 ET 30 LK 5x112 with 275/30/19 tyres
MTM exhaust system cat back 4-pipe with throttle valves in 2 pipes, control
Yellow Koni's
Porsche 959, gone but not forgotten.
Fight ALS disease https://www.youtube.com/watch?v=wGFDWTC8B8g

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Re: Gearbox Issue & Limp Mode

Post by chunky79 » Thu Apr 07, 2011 6:44 am

golfather wrote:
discostu wrote:Disaster averted, new ATF fluid and strainer (4 litres out and nearly 6 litres in), box now running super smooth.
Elsawin disc proved invaluable, £10 well spent.
Good man, well done on the DIY front :thumbs:
Owning VAG without ElsaWin should be made a crime ;)
Is there just 1 type of elsawin workshop manual?

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