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Air/Water Intercoolers for the Rs4
Posted: Sun Feb 17, 2008 8:19 pm
by andream88
Hello.
What do you think about air/water intercoolers?
I've seen that many of you have FMIC ICs etc., but no body uses this particular type of IC.
My idea is to build 2 separate air/water systems, with 2 small front mounted radiators and two small ICs in the same position of the original ones.
Let's talk about this
Bye
RE: Air/Water Intercoolers for the Rs4
Posted: Sun Feb 17, 2008 9:06 pm
by derdle
So are you planning to use water in a chargecooler and then run that water to a separate radiator to be cooled by the air?
RE: Air/Water Intercoolers for the Rs4
Posted: Sun Feb 17, 2008 9:18 pm
by davs4
Iv'e got a B7 RS4 oil cooler new and boxed, I thought of using this....
Re: RE: Air/Water Intercoolers for the Rs4
Posted: Sun Feb 17, 2008 10:01 pm
by andream88
derdle wrote:So are you planning to use water in a chargecooler and then run that water to a separate radiator to be cooled by the air?
Exactly.
I want to use a chargecooler.
Let me show you:
by PROTOXIDE
http://www.protoxide.it/intercooler_aria_acqua_tubo.htm
by BONALUME
http://www.bonalume.com/zoom.asp?nome=p ... ntercooler#
http://www.bonalume.com/zoom.asp?nome=p ... ntercooler#
Do you think it would be better a system like this one, or a "simple" DUH FMIC??
Bye
RE: Re: RE: Air/Water Intercoolers for the Rs4
Posted: Wed Feb 20, 2008 8:53 pm
by andream88
Posted: Wed Feb 20, 2008 9:10 pm
by Philws4
Can't open any of those

Posted: Wed Feb 20, 2008 9:16 pm
by andream88
Posted: Wed Feb 20, 2008 9:57 pm
by Hutch
Just had a go on the google machine for pros and cons of charge cooling:
Less lag due to shorter intake tract. Can cool below ambient air temp if tank is filled with ice. But can become inefficient once the water warms up hence the need for a rad.
I'd be interested to see results of a charge cooling system. Not quite sure where you would fit it all in the engine bay especially if you're planning to run 2.
I run a duh FMIC and the results are very good, Low pressure drop and very good cooling.
Posted: Wed Feb 20, 2008 11:09 pm
by Siena
I ran a chargecooler in my old type 85 Coupe quattro with RS2-spec motor.
The results were a lot better than when I ran an intercooler, even when I went very big.
Posted: Wed Feb 20, 2008 11:13 pm
by Siena
I'm going to run the same set-up in my current car, but rather than use coolant with a seperate rad, as I did on my old car, I'm having the twin chargecoolers a bit different - thicker walls.
Because, I'm going to be running R-134A through them.
Posted: Thu Feb 21, 2008 1:19 am
by andream88
R-134A??? What?
@Hutch
The two radiators in the same position of your DUH FMIC, and the chargecoolers in the same place the SMICS are now!!!

Posted: Thu Feb 21, 2008 8:24 am
by Siena
andream88 wrote:R-134A??? What?
@Hutch
The two radiators in the same position of your DUH FMIC, and the chargecoolers in the same place the SMICS are now!!!

Aircon gas.
Posted: Thu Feb 21, 2008 8:35 am
by andream88
So you are going to use Aircon gas in the chargecoolers WITHOUT the radiators?
Tnx
Posted: Thu Feb 21, 2008 10:03 am
by Hutch
The two radiators in the same position of your DUH FMIC, and the chargecoolers in the same place the SMICS are now!!!
So the inlet tract will be roughly the same as the std intercooler setup so no benefits decreasing the pressure drop.
The real gains your looking for is reducing IATs lower than a FMIC can. I've never had any experience with a charge cooler so i don't know how effective they can be.
The air con gas sounds interesting. Would this not need a larger air con radiator (it's pretty big already). Would you have it running full wack all the time or say link it to IATs, the higher they get the more the air con pump works?
Posted: Thu Feb 21, 2008 11:26 am
by Siena
Correct, Hutch. I'm not running aircon in my car, so the standard condenser will be retained, as well as the compressor solely for the chargecooler. I'l devise some appropriate software to control IAT's, and switch the magnetic clutch on and off as required.
Anream88: Yes, the R-134A set-up won't require any additional radiator, other than the stock S4 condenser.