Valves- carboning up

4.2 V8 32v Naturally Aspirated - 414 bhp
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ArthurPE
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Post by ArthurPE » Sun Jan 03, 2010 4:47 am

P_G wrote:Just did this 3k-8k rpm test on my car in third gear today, 59,500 miles on the clock, results were;

1st lap 8.4
2nd lap 8.2
3rd lap 8.4
4th lap 8.2

Done at 1 degrees celcuis external temperature, RS4 Avant, 3/4 tank of fuel on board, oil temp average 89 degrees celcius, slight incline on road but straight. Car is OEM except BMC filter and x-pipe but no remap.
thanks for trying this :)
average of 8.3, very good...stock is 8.4 or so
and using ALL gears avg is 8 flat
think about that: mags got 8 flat using all gears, you got 8.2 using 3rd alone!
so yours is good, especially considering the slope, it does impact it more than you would think...plus the avant is heavier
and it would seem mileage has little impact...
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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Post by Mahyar » Sun Jan 03, 2010 2:28 pm

Having read all the above, thought should try this on my back from Courchevel to Geneva.
Fairly straight road in 3rd, 3k to 8k, which was 60 kph reaching 160 kph did it in 8.8 and 8.7. However, I have an avant with skis on the roof, all other ski equipment in the boot, my daughter and me.
How did we do Arther? Is the inside of my engine the same colour as the car, ie black? Should I care as the car in fantastic in all conditions.
MM
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Post by ArthurPE » Sun Jan 03, 2010 8:38 pm

Mahyar wrote:Having read all the above, thought should try this on my back from Courchevel to Geneva.
Fairly straight road in 3rd, 3k to 8k, which was 60 kph reaching 160 kph did it in 8.8 and 8.7. However, I have an avant with skis on the roof, all other ski equipment in the boot, my daughter and me.
How did we do Arther? Is the inside of my engine the same colour as the car, ie black? Should I care as the car in fantastic in all conditions.
not bad considering an avant with passenger
stock saloon with driver only is 8.4

I'd say, enjoy the car, and enjoy the powder :D
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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Post by don » Mon Jan 04, 2010 12:59 am

FYI these photos in the links below are apparently from a 2008 Cayenne Turbo V8 DFI, BMW direct injection engines are also afflicted with similar problems (e.g., 335i) but apparently the E90 M3 V8 does not have direct injection. Will be interesting to see how manufacturers ultimately deal with this problem that is obviously not unique to the RS4.

http://www.m3post.com/forums/attachment ... =124154355

http://www.m3post.com/forums/attachment ... 1241543552

More info here
http://forums.audiworld.com/showthread. ... rbon+build

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Post by RI_RS4 » Wed Jan 06, 2010 6:15 am

Arthur

I'm not sure what your beef with me is. I have no vested interest in the information I've posted on IVD. Some things you say are right. Some are dead wrong. There is a significant body of research throughout the automotive design community regarding GDI IVD problems. The seminal book on the subject is "Automotive Gasoline Direct-Injection Engines"
AUTHOR(S): Fuquan Zhao, David L. Harrington, Ming-Chia D. Lai, published by the Society of Automotive Engineers. It is now 8 years old. There is a section on valve deposits and the various deposit mechanisms as well as some approaches to mitigating the issues. All of the current research indicates that the problem needs to be addressed by design of the engine, fuels and oils.

You keep bringing up a comparison between DI diesel and gasoline engines to make your point that DI has been around for years and successfully works in diesel engines. If you have read the literature, then you'd know that the major difference between non-DI gasoline, DI gasoline and DI diesel engines is intake valve temperature. In non-DI gasoline engines valve temperature is kept below the "sweet spot" for carbonation , which keeps the formation rate low, allowing fuel additives to do their work. In DI diesel engines valve temperature is elevated to the point where the deposits burn off. It is only in GDI engines where the intake valve temperature is at the "sweet spot" where maximum deposit formation occurs. I'm sure that Audi/VW/Porsche designers thought they had the problem licked with some of the methods that they are doing. Obviously, in some cases they do, and in some cases they don't.

You keep talking about the knock sensors causing ECU codes. This is only true if knock is not eliminated by timing <beep>. As long as the engine is within an acceptable range for timing <beep>, the ECU will happily pull timing without setting a code. Audi engines are designed to do this, and can even be run on Regular fuel. Don't believe me, I'll be happy to copy the page out of my A6 manual, running an FSI engine with high compression. The ECU will happily <beep> timing to eliminate knock without throwing a code. Valve deposits have been shown by a number of RS4 owners to cause significant timing retardation and power loss.

Just because your RS4 is running well and without problems, don't assume that other RS4s are also running just fine. You are practicing statistical myopia. There may very well be a multitude of problems that these engines might have, but without a doubt, one of them is valve deposits that cause loss of power due to timing retardation and loss of valve seal.

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Post by don » Wed Jan 06, 2010 7:16 am

I agree with RI's interesting post above and he confirms my own suspicions.

What I can't understand if that if this was such a well known problem many years ago, which it appears to have been, then why did the manufacturers release the technology? Or is it simply that the marketing dept is running the show rather than the engineers who surely would have said it is not ready.

Surely there is a class action law suite here for someone, at least to have this problem covered under warranty for the life of the car?

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Post by ArthurPE » Wed Jan 06, 2010 3:09 pm

RI_RS4 wrote:Arthur

I'm not sure what your beef with me is. I have no vested interest in the information I've posted on IVD. Some things you say are right. Some are dead wrong. There is a significant body of research throughout the automotive design community regarding GDI IVD problems. The seminal book on the subject is "Automotive Gasoline Direct-Injection Engines"
AUTHOR(S): Fuquan Zhao, David L. Harrington, Ming-Chia D. Lai, published by the Society of Automotive Engineers. It is now 8 years old. There is a section on valve deposits and the various deposit mechanisms as well as some approaches to mitigating the issues. All of the current research indicates that the problem needs to be addressed by design of the engine, fuels and oils.

You keep bringing up a comparison between DI diesel and gasoline engines to make your point that DI has been around for years and successfully works in diesel engines. If you have read the literature, then you'd know that the major difference between non-DI gasoline, DI gasoline and DI diesel engines is intake valve temperature. In non-DI gasoline engines valve temperature is kept below the "sweet spot" for carbonation , which keeps the formation rate low, allowing fuel additives to do their work. In DI diesel engines valve temperature is elevated to the point where the deposits burn off. It is only in GDI engines where the intake valve temperature is at the "sweet spot" where maximum deposit formation occurs. I'm sure that Audi/VW/Porsche designers thought they had the problem licked with some of the methods that they are doing. Obviously, in some cases they do, and in some cases they don't.

You keep talking about the knock sensors causing ECU codes. This is only true if knock is not eliminated by timing <beep>. As long as the engine is within an acceptable range for timing <beep>, the ECU will happily pull timing without setting a code. Audi engines are designed to do this, and can even be run on Regular fuel. Don't believe me, I'll be happy to copy the page out of my A6 manual, running an FSI engine with high compression. The ECU will happily <beep> timing to eliminate knock without throwing a code. Valve deposits have been shown by a number of RS4 owners to cause significant timing retardation and power loss.

Just because your RS4 is running well and without problems, don't assume that other RS4s are also running just fine. You are practicing statistical myopia. There may very well be a multitude of problems that these engines might have, but without a doubt, one of them is valve deposits that cause loss of power due to timing retardation and loss of valve seal.
I have no 'beef' with you
smoke and mirrors, but no data

I do not agree (as does Audi) that in a properly operating vehicle (no flap failure, coils, etc.) that the deposits impact performance

if the timing is retarded enough to cause a 70HP loss, 20%, (ie, at its limit) a code will be set period, end of story

you can believe what you like, I will do the same
but don't take a piss on my leg and tell me it's raining ;)
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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Post by ArthurPE » Wed Jan 06, 2010 3:11 pm

ArthurPE wrote:
RI_RS4 wrote:Arthur

I'm not sure what your beef with me is. I have no vested interest in the information I've posted on IVD. Some things you say are right. Some are dead wrong. There is a significant body of research throughout the automotive design community regarding GDI IVD problems. The seminal book on the subject is "Automotive Gasoline Direct-Injection Engines"
AUTHOR(S): Fuquan Zhao, David L. Harrington, Ming-Chia D. Lai, published by the Society of Automotive Engineers. It is now 8 years old. There is a section on valve deposits and the various deposit mechanisms as well as some approaches to mitigating the issues. All of the current research indicates that the problem needs to be addressed by design of the engine, fuels and oils.

You keep bringing up a comparison between DI diesel and gasoline engines to make your point that DI has been around for years and successfully works in diesel engines. If you have read the literature, then you'd know that the major difference between non-DI gasoline, DI gasoline and DI diesel engines is intake valve temperature. In non-DI gasoline engines valve temperature is kept below the "sweet spot" for carbonation , which keeps the formation rate low, allowing fuel additives to do their work. In DI diesel engines valve temperature is elevated to the point where the deposits burn off. It is only in GDI engines where the intake valve temperature is at the "sweet spot" where maximum deposit formation occurs. I'm sure that Audi/VW/Porsche designers thought they had the problem licked with some of the methods that they are doing. Obviously, in some cases they do, and in some cases they don't.

You keep talking about the knock sensors causing ECU codes. This is only true if knock is not eliminated by timing <beep>. As long as the engine is within an acceptable range for timing <beep>, the ECU will happily pull timing without setting a code. Audi engines are designed to do this, and can even be run on Regular fuel. Don't believe me, I'll be happy to copy the page out of my A6 manual, running an FSI engine with high compression. The ECU will happily <beep> timing to eliminate knock without throwing a code. Valve deposits have been shown by a number of RS4 owners to cause significant timing retardation and power loss.

Just because your RS4 is running well and without problems, don't assume that other RS4s are also running just fine. You are practicing statistical myopia. There may very well be a multitude of problems that these engines might have, but without a doubt, one of them is valve deposits that cause loss of power due to timing retardation and loss of valve seal.
I have no 'beef' with you
smoke and mirrors, but no data

I have that book, I am an SAE member, they are in PA btw, at least the publication section...and nothing in it reinforces power loss due to deposits, just the opposite, they explore methods to negate this, and apparently, very sucessfully...

I do not agree (as does Audi) that in a properly operating vehicle (no flap failure, coils, etc.) that the deposits impact performance

if the timing is retarded enough to cause a 70HP loss, 20%, (ie, at its limit) a code will be set period, end of story

you can believe what you like, I will do the same
but don't take a piss on my leg and tell me it's raining ;)
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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Post by BlingBling » Wed Jan 06, 2010 4:37 pm

This post was taken from the Audizine forum on the same subject.

"Here is a good read for everyone thinking that this is not a problem/issue.
They seem to know about it all too well, they just haven't had the necessary pressure to force them to do something. For those that are serious about getting a database together and taking serious action against audi there is somebody that has been documenting all the incidents and has all he needs to pursue.
We would need good representation so if anyone has legal background and would like to step up, please post here or PM me.

I have a lot more info like this for those interested.

Start with this even though I believe this has been circulated before on either AW/QW RS4 section...

VW patent acknowledging the intake valve deposit issue

Directly from the technical staff of VAG is complete acknowledgment of the FSI intake valve deposit issue, and it's impacts, including: decreased performance, misfires, catalytic converter damage ... etc.


"Gasoline engines with direct injection of the fuel into the combustion chamber, i.e., not into the intake port, suffer especially from the problem of the formation of carbon deposits on components. Carbon deposits form especially in the neck region of intake valves. A more exact analysis of how these carbon deposits form leads to the following result: Oil and fuel constituents first form a sticky coating on the components. These constituents are chiefly long-chain and branched-chain hydrocarbons, i.e., the low-volatility components of oil and fuel. Aromatic compounds adhere especially well. This sticky base coating serves as a base for the deposition of soot particles. This results in a porous surface, in which oil and fuel particles in turn become embedded. This process is a circular process, by which the coating thickness of the carbon deposits continuously increases. Especially in the area of the intake valves, the deposits originate from blowby gases and from internal and external exhaust gas recirculation, and in this process, the blowby gasses and the recirculated exhaust gas come into direct contact with the intake valve."

"Especially in the area of the neck of the intake valves, excessive carbon deposits have extremely negative effects for the following reasons: In the case of Otto direct injectors, the successful ignition of the stratified charge depends to a great extent on the correct development of the internal cylinder flow, which ensures reliable transport of the injected fuel to the spark plug to guarantee reliable ignition at the spark plug. However, a coating of carbon deposits in the neck region of the intake valve may interfere so strongly with the tumble flow that ignition failures may occur there as a result. Under certain circumstances, however, ignition failures can lead to irreversible damage of a catalytic converter installed in the exhaust gas tract for purifying the exhaust gas. Furthermore, the coating of carbon deposits in the neck region of the intake valve causes flow resistance, which can lead to significant performance losses due to insufficient cylinder filling, especially in the upper load and speed range of the internal combustion engine. In addition, the carbon deposits in the neck region of the intake valve may prevent correct valve closing, which leads to compression losses and thus sporadic ignition failures. This in turn could irreversibly damage the catalytic converter. There is the potential for small particles to break away from the coating of carbon deposits in the neck region of the intake valve and get into the catalytic converter. These hot particles may then cause secondary reaction and corresponding local damage of the catalytic converter. For example, a hole may be burned in the structure of the catalytic converter."

"Globular deposits are found especially on the valve stem downstream from a partition plate in the intake port. Due to the dripping of high-boiling hydrocarbons from the partition plate towards the valve neck or valve stem, globular carbon deposits eventually form there by the sequence of events explained above. These deposits on the valve stem can result in flow deficits due to undesired swirling and turbulent flow around the globular carbon deposits. This may persistently interfere with the formation of stable tumble flow from cycle to cycle."

"A possible solution would be to keep these sources of deposits away, for example, from the intake valve, by completely eliminating exhaust gas recirculation and the introduction of blowby gases into the intake port. However with the combustion behavior of modern reciprocating internal combustion engines, at least external exhaust gas recirculation and the introduction of blowby gases into the intake port are absolutely necessary for reasons of emission control and fuel consumption, so that this approach is not possible. "
Direct Injection Internal Combustion Engine"

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Post by ArthurPE » Wed Jan 06, 2010 5:28 pm

BlingBling wrote:This post was taken from the Audizine forum on the same subject.

"Here is a good read for everyone thinking that this is not a problem/issue.
They seem to know about it all too well, they just haven't had the necessary pressure to force them to do something. For those that are serious about getting a database together and taking serious action against audi there is somebody that has been documenting all the incidents and has all he needs to pursue.
We would need good representation so if anyone has legal background and would like to step up, please post here or PM me.

I have a lot more info like this for those interested.

Start with this even though I believe this has been circulated before on either AW/QW RS4 section...

VW patent acknowledging the intake valve deposit issue

Directly from the technical staff of VAG is complete acknowledgment of the FSI intake valve deposit issue, and it's impacts, including: decreased performance, misfires, catalytic converter damage ... etc.


"Gasoline engines with direct injection of the fuel into the combustion chamber, i.e., not into the intake port, suffer especially from the problem of the formation of carbon deposits on components. Carbon deposits form especially in the neck region of intake valves. A more exact analysis of how these carbon deposits form leads to the following result: Oil and fuel constituents first form a sticky coating on the components. These constituents are chiefly long-chain and branched-chain hydrocarbons, i.e., the low-volatility components of oil and fuel. Aromatic compounds adhere especially well. This sticky base coating serves as a base for the deposition of soot particles. This results in a porous surface, in which oil and fuel particles in turn become embedded. This process is a circular process, by which the coating thickness of the carbon deposits continuously increases. Especially in the area of the intake valves, the deposits originate from blowby gases and from internal and external exhaust gas recirculation, and in this process, the blowby gasses and the recirculated exhaust gas come into direct contact with the intake valve."

"Especially in the area of the neck of the intake valves, excessive carbon deposits have extremely negative effects for the following reasons: In the case of Otto direct injectors, the successful ignition of the stratified charge depends to a great extent on the correct development of the internal cylinder flow, which ensures reliable transport of the injected fuel to the spark plug to guarantee reliable ignition at the spark plug. However, a coating of carbon deposits in the neck region of the intake valve may interfere so strongly with the tumble flow that ignition failures may occur there as a result. Under certain circumstances, however, ignition failures can lead to irreversible damage of a catalytic converter installed in the exhaust gas tract for purifying the exhaust gas. Furthermore, the coating of carbon deposits in the neck region of the intake valve causes flow resistance, which can lead to significant performance losses due to insufficient cylinder filling, especially in the upper load and speed range of the internal combustion engine. In addition, the carbon deposits in the neck region of the intake valve may prevent correct valve closing, which leads to compression losses and thus sporadic ignition failures. This in turn could irreversibly damage the catalytic converter. There is the potential for small particles to break away from the coating of carbon deposits in the neck region of the intake valve and get into the catalytic converter. These hot particles may then cause secondary reaction and corresponding local damage of the catalytic converter. For example, a hole may be burned in the structure of the catalytic converter."

"Globular deposits are found especially on the valve stem downstream from a partition plate in the intake port. Due to the dripping of high-boiling hydrocarbons from the partition plate towards the valve neck or valve stem, globular carbon deposits eventually form there by the sequence of events explained above. These deposits on the valve stem can result in flow deficits due to undesired swirling and turbulent flow around the globular carbon deposits. This may persistently interfere with the formation of stable tumble flow from cycle to cycle."

"A possible solution would be to keep these sources of deposits away, for example, from the intake valve, by completely eliminating exhaust gas recirculation and the introduction of blowby gases into the intake port. However with the combustion behavior of modern reciprocating internal combustion engines, at least external exhaust gas recirculation and the introduction of blowby gases into the intake port are absolutely necessary for reasons of emission control and fuel consumption, so that this approach is not possible. "
Direct Injection Internal Combustion Engine"
this has been hashed over numerous times and I've actually posted the link to the actual patent...

in a patent, ANY patent, the first section describes the problem (this is what you have posted), then how the 'invention' solves it...if you read the WHOLE thing, just not a convenient snippet used disingenuously to reinforce a point, you'll see they have patented and implemented a solution...

and judging from the times others are coming up with, very sucessfully

and btw, it's not a 'problem', it's a natural phenomena and consequence of this engine type, no way around it, it happens...the patent describes methods to mitigate it...
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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Post by RI_RS4 » Wed Jan 06, 2010 5:31 pm

ArthurPE wrote:
RI_RS4 wrote:Arthur

I do not agree (as does Audi) that in a properly operating vehicle (no flap failure, coils, etc.) that the deposits impact performance

if the timing is retarded enough to cause a 70HP loss, 20%, (ie, at its limit) a code will be set period, end of story

you can believe what you like, I will do the same
but don't take a piss on my leg and tell me it's raining ;)

Arthur, no need to resort to colloquial slurs. It weakens your argument.

As for properly operating vehicle, that's a sufficiently vague statement. I've never argued 20% loss. Do not put words into my mouth. My statement is quite simple:

IVD causes a loss in intake flow due to increased and unwanted turbulence, and increased timing pull. This reduces top end power and removes the "torque hump" at 5500 rpm. Net impact is 5 to 10% reduction in top end power. I've never said anything other than this. The performance difference can be felt and is measurable.

This is a "known issue" impacting the entire Audi/VW FSI line, but is normally not noticed in lower performance engine families. Due to it's unique high performance nature, the RS4 engine - and it's driver - is sensitive to these 5 to 10% changes in engine performance, especially in the high rpm performance.

I agree with you that for there to be larger power losses, approaching 20%, that there have to be additional cascade failures. In some cases, I suspect that mechanisms behind IVD are the root cause, and that the cascade failures - ram change over flap sticking, coil failures - are secondary results of the initial problem. (i.e- misfires caused by carbon deposits can cause excessive discharge voltages in the coil pack, causing accelerated insulation breakdown and increased incidents of misfiring.)

We can agree that codes will be set if the intake ram changeover flap sticks. We can also agree that misfire events will be logged. But to my knowledge, only catastrophic knock events are logged. Normal timing pull due to fuel quality, CC deposits ... etc are not.

I suspect that Audi (and other GDI engine manufacturers) see IVD as an acceptable risk that can be managed at the service level, since most owners of the majority of Audi vehicles will not notice a 5-to-10% reduction in performance at the top end. RS4 and R8 owners are unique in that regard. They live for that last 5%.

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Post by P_G » Wed Jan 06, 2010 5:36 pm

I have read that before however you have to objectively say that every theoretical problem that is stated is accompanied with a 'may' or a 'could'. There is evidence and I for one am not refuting that however the big question is how much does it affect performance, by incorrect valve seating, insufficient cylinder flow etc etc. That is the debate. Could there not be carbonisation and the engine still produces quoted performance?

I'm sure my car does have carbonisation however at this time and running standard Racelogic and speed timing plus dyno tests mine appears to be in rude health and parhaps I am fortunate for that. For those that are not you have my sincere sympathies as it would ruin and excellent car. However all said there has to be a liberal pinch of salt taken with all of this suffice to say it could be the problem if you have performance issues but not to the extent that it puts a black mark against RS4's universally to the point of affecting people buying them thinking it is an automatic problem or indeed affecting the resale value for those lucky enough IMO to own one.

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Post by ArthurPE » Wed Jan 06, 2010 5:42 pm

RI_RS4 wrote: Arthur, no need to resort to colloquial slurs. It weakens your argument.

As for properly operating vehicle, that's a sufficiently vague statement. I've never argued 20% loss. Do not put words into my mouth. My statement is quite simple:

IVD causes a loss in intake flow due to increased and unwanted turbulence, and increased timing pull. This reduces top end power and removes the "torque hump" at 5500 rpm. Net impact is 5 to 10% reduction in top end power. I've never said anything other than this. The performance difference can be felt and is measurable.

This is a "known issue" impacting the entire Audi/VW FSI line, but is normally not noticed in lower performance engine families. Due to it's unique high performance nature, the RS4 engine - and it's driver - is sensitive to these 5 to 10% changes in engine performance, especially in the high rpm performance.

I agree with you that for there to be larger power losses, approaching 20%, that there have to be additional cascade failures. In some cases, I suspect that mechanisms behind IVD are the root cause, and that the cascade failures - ram change over flap sticking, coil failures - are secondary results of the initial problem. (i.e- misfires caused by carbon deposits can cause excessive discharge voltages in the coil pack, causing accelerated insulation breakdown and increased incidents of misfiring.)

We can agree that codes will be set if the intake ram changeover flap sticks. We can also agree that misfire events will be logged. But to my knowledge, only catastrophic knock events are logged. Normal timing pull due to fuel quality, CC deposits ... etc are not.

I suspect that Audi (and other GDI engine manufacturers) see IVD as an acceptable risk that can be managed at the service level, since most owners of the majority of Audi vehicles will not notice a 5-to-10% reduction in performance at the top end. RS4 and R8 owners are unique in that regard. They live for that last 5%.
firstly, it's not a 'slur'
my 'arguement'?
actually it's a rebuttal to your 'theory' and misleading information that you (and others) propogate

as I previously pointed out, there is no way deposits cause a 10% loss in volumetric efficiency, and that is the only way a 10% loss torque can be realized since displacement and compression remain the same (as does the number '4' and Pi~3.141596....)

IVD is not a 'risk', it is a natural consequence of the design
if the dew point is 50, and the temp drops to 45, you get fog...
if you have a DI engine you get deposits
neither is a 'problem'
but at least VW/Audi have instituted measures/methods/procedures to mitigate those and eliminate any impact on performance
all the while gaining all the benefits of DI, higher Cr, better specific output, efficiency gains, etc.

you never get something for nothing...but in this case the downside is negligable (if even quantifiable) and the benefits tangible...

if timing is pulled to it's limit (and it is a small fixed range so that the engine meets enviornmental regs) and remains there, as it would with impact from deposits, low grade fuel, etc., it sets a code, it's the law...

they want to make sure engines operate in the region they were EPA typed and approved...otherwise they will pollute at a higher rate than authorized
Last edited by ArthurPE on Wed Jan 06, 2010 5:44 pm, edited 1 time in total.
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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Post by RI_RS4 » Wed Jan 06, 2010 5:43 pm

Arthur

If you are referring to US Patent #6866031, then I've posted the link to it in on other sites. I did not just "disingenuously" post part of it. From the time I first posted on this, I provided a link to the full patent. I obtained knowledge of this patent from an engineer inside Audi US who wishes to remain anonymous.

The invention claim is one of a catalytic surface on the intake valves to counteract formation of carbon deposits. My contact tells me that this invention was not implemented in the RS4 engine.

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Post by ArthurPE » Wed Jan 06, 2010 5:51 pm

RI_RS4 wrote:Arthur

If you are referring to US Patent #6866031, then I've posted the link to it in on other sites. I did not just "disingenuously" post part of it. From the time I first posted on this, I provided a link to the full patent. I obtained knowledge of this patent from an engineer inside Audi US who wishes to remain anonymous.

The invention claim is one of a catalytic surface on the intake valves to counteract formation of carbon deposits. My contact tells me that this invention was not implemented in the RS4 engine.
did I say you? but, hmmmmm

the patent covered many things, also exhaust gas recirc and the flaps
and I have conversed with Audi recently and they state that the patent methods were implemented...
and that the engine does run in a stratified (compression injection) mode
hence the need for the very high fuel pressure
otherwise, if only homogeneous, 60-70 psi would be sufficient

I emailed them 2 weeks ago, in response to a post on here...they have been very helpful and have actually visited the site...they also thanked me for pointing out some of the misinformation being propogated and I assume are exploring their legal and PR options...it's defamation to say they know there is a problem, over-rated their engines and are decietful...the internet is unforgiving and does not go away...

as far as the patent, no 'insider' black ops here, it's one of the first googles that come up... ;) it is also public domain information, hence the filing

and if your are saying an Audi employee 'slipped' you confidential data in contravention of his legal agreements (IP, confidentially, etc.), that is not smart posting it...
Two things are infinite: the universe and human stupidity; and I'm not sure about the the universe...Albert Einstein

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