Gearbox etc...

4.2 V8 40v biturbo - 450 bhp
4.2 V8 40v biturbo - 480 bhp (plus)
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Shoppinit
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Re: Gearbox etc...

Post by Shoppinit » Sat Jun 20, 2015 6:14 pm

Mmm. MRC know what they are doing. You could just be unlucky.

You can find the TCU on ebay / ebay.de sometimes. They used to be quite cheap.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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blm70
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Re: Gearbox etc...

Post by blm70 » Sat Jun 20, 2015 6:21 pm

Shoppinit wrote:Mmm. MRC know what they are doing.
That's what I thought too.
Shoppinit wrote:You could just be unlucky.
That would make a change... :lol:
Shoppinit wrote:You can find the TCU on ebay / ebay.de sometimes. They used to be quite cheap.
Was having a look earlier and found this brand new one from America-land which is quite a saving over UK stealer prices.

Do you know what the specific part number is as there seem to be loads of VAG TCUs for sale ranging from a few quid up to the one above?

Thanks.
Current:
TT Mk1, 225 Quattro Misano Red, AmD map

Former:
RS6 Avant 2004, MRC Stage 1+, Bilstein Coilovers, Milltek & s/s downpipes
Saab 9000 Aero 1997, GT3071, Siemens Dekka 630s, Forge 50mm i/c, 3" downpipe, Maptun stainless header, Konis, Quaife lsd, a/c deleted, 4.05 ratio 'box, custom map, 470hp & 440lb/ft.
Saab 9-3 Aero Estate 2.8 v6 2006, 3" stainless downpipe & remap, 302hp & 380lb/ft.
Rouse Sport 304R Sapphire Cosworth 1990 (stock), 260hp & 300lb/ft.

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Shoppinit
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Re: Gearbox etc...

Post by Shoppinit » Sat Jun 20, 2015 6:29 pm

Part number is 4B0927156FB, so it's the right one BUT I seem to remember there being a different TCU in the USA models though. Weird that it would have the same part number.

Plenty on ebay.de. For example:

http://www.ebay.de/itm/Audi-RS6-Plus-4B ... 27f85fd020

That's £360. Feck me, they used to go for £100. I guess that's increasingly rare and exotic cars for you though.

Having said that, if you wait for a week or so until Greece implodes then you might find it's closer to £100.

Or, and I would try this first... I would get MRC to re-do whatever they did to the TCU to map it. IIRC it's a solder on chip rather than reflash, so it might be that replacing it (or reflashing) will fix it.

IF that doesn't work, remove the add-on chip and get Audi to reflash it back to original.

If that doesn't work then reflow the solder on the TCU. Sounds silly, but I fixed an S8 ECU that way. And they ain't cheap either.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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Shoppinit
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Re: Gearbox etc...

Post by Shoppinit » Sat Jun 20, 2015 6:31 pm

Or is there anyone local that can let you try their TCU in your car? It's a very easy swap.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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blm70
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Re: Gearbox etc...

Post by blm70 » Sat Jun 20, 2015 6:59 pm

Thanks for all the advice :)

Out of interest, where is the TCU located? I thought it was under the passenger floor, but if as you say it's an easy swap I'm assuming it's easy to get at...

And wouldn't buying a used TCM be a lottery?
Current:
TT Mk1, 225 Quattro Misano Red, AmD map

Former:
RS6 Avant 2004, MRC Stage 1+, Bilstein Coilovers, Milltek & s/s downpipes
Saab 9000 Aero 1997, GT3071, Siemens Dekka 630s, Forge 50mm i/c, 3" downpipe, Maptun stainless header, Konis, Quaife lsd, a/c deleted, 4.05 ratio 'box, custom map, 470hp & 440lb/ft.
Saab 9-3 Aero Estate 2.8 v6 2006, 3" stainless downpipe & remap, 302hp & 380lb/ft.
Rouse Sport 304R Sapphire Cosworth 1990 (stock), 260hp & 300lb/ft.

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Shoppinit
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Re: Gearbox etc...

Post by Shoppinit » Sat Jun 20, 2015 7:05 pm

Yeah, it's under the carpet. Just remove the sill trim and the front a-pillar kick plate trim and you can lift the carpet up enough to get into the box.

OK, maybe it's not *very* easy but it's still pretty easy. :)

TCU don't go wrong often. I think the risk of getting a duff one is fairly low. Still, ebay is ebay...
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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blm70
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Re: Gearbox etc...

Post by blm70 » Sun Jun 21, 2015 6:11 pm

Just stumbled across this rebuilt service http://www.ecutesting.com/audi_a4_a6_mu ... arbox.html

The link describes exactly the problem I'm having and it's the cheapest option so far, even once vat is added. Lifetime warranty sounds good too!

I have now also requested quotes from half a dozen ECU repairers including BBA Reman who are just down the road from me...
Current:
TT Mk1, 225 Quattro Misano Red, AmD map

Former:
RS6 Avant 2004, MRC Stage 1+, Bilstein Coilovers, Milltek & s/s downpipes
Saab 9000 Aero 1997, GT3071, Siemens Dekka 630s, Forge 50mm i/c, 3" downpipe, Maptun stainless header, Konis, Quaife lsd, a/c deleted, 4.05 ratio 'box, custom map, 470hp & 440lb/ft.
Saab 9-3 Aero Estate 2.8 v6 2006, 3" stainless downpipe & remap, 302hp & 380lb/ft.
Rouse Sport 304R Sapphire Cosworth 1990 (stock), 260hp & 300lb/ft.

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blm70
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Re: Gearbox etc...

Post by blm70 » Wed Jun 24, 2015 6:52 pm

Update:

JT Automatics have now confirmed the TCU is definitely faulty, codes as below:

P0741-Torque converter clutch stuck off / no power transferred;

P1748-ECU checksum error.

They advised me not to bother sending it away as apart from re-soldering dry joints or basic components, the units were not repairable i.e. I could send it away, pay £200 + vat (the going rate), receive it back a week later 'repaired' to find it still doesn't work. This could be down to a missing or corrupt part of the programming that can't be fixed. Then I'd have an almost impossible job trying to prove they hadn't fixed it...

They had never come across a reliably repaired TCU either.

So the next option (and one they were in favour of) was to purchase a used working one from eBay. This is the one I've just bought and the seller did confirm I could send it back for a full refund (minus postage) if I changed my mind.

If I'm lucky this will fix the problem completely, or the TCU checksum error will be cleared but there will still be a gearbox problem...

Apparently, earlier models of this car had the TCU bolted to a piece of wood :shock:

Interestingly, they did say that in their experience torque converter issues were rare and only really seen in certain Range Rover models that use a similar transmission but are much heavier cars.

Still, until the TCU issue is resolved, they can't address any potential gearbox problems.
Current:
TT Mk1, 225 Quattro Misano Red, AmD map

Former:
RS6 Avant 2004, MRC Stage 1+, Bilstein Coilovers, Milltek & s/s downpipes
Saab 9000 Aero 1997, GT3071, Siemens Dekka 630s, Forge 50mm i/c, 3" downpipe, Maptun stainless header, Konis, Quaife lsd, a/c deleted, 4.05 ratio 'box, custom map, 470hp & 440lb/ft.
Saab 9-3 Aero Estate 2.8 v6 2006, 3" stainless downpipe & remap, 302hp & 380lb/ft.
Rouse Sport 304R Sapphire Cosworth 1990 (stock), 260hp & 300lb/ft.

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Shoppinit
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Re: Gearbox etc...

Post by Shoppinit » Wed Jun 24, 2015 6:56 pm

Let's hope that sorts you out then.

Odd they would say that TC issues are rare. It's one of the most common failure modes on the RS6. Maybe they haven't seen a lot of RS6 boxes.
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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Re: Gearbox etc...

Post by Mɐʇʇ » Wed Jun 24, 2015 7:35 pm

What Shop said - in my (limited) experience, the TC letting go is often the first thing to fail on these - and then all the crap from it cycles round and chews up the rest of the box.

Cheeky request - can I have your broken TCU?

Final point - don't forget to reset all DTCs once the new TCU is in. e.g. once a TC error is logged it'll often not even attempt to engage it from then on, so you'll not see if its improved or not.
"not a professional engineer, mechanic and mechanist"

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blm70
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Re: Gearbox etc...

Post by blm70 » Wed Jun 24, 2015 7:54 pm

Shoppinit wrote:Let's hope that sorts you out then.
Fingers crossed...
Shoppinit wrote: Odd they would say that TC issues are rare. It's one of the most common failure modes on the RS6. Maybe they haven't seen a lot of RS6 boxes.
That's what I thought too, perhaps you're right.
Current:
TT Mk1, 225 Quattro Misano Red, AmD map

Former:
RS6 Avant 2004, MRC Stage 1+, Bilstein Coilovers, Milltek & s/s downpipes
Saab 9000 Aero 1997, GT3071, Siemens Dekka 630s, Forge 50mm i/c, 3" downpipe, Maptun stainless header, Konis, Quaife lsd, a/c deleted, 4.05 ratio 'box, custom map, 470hp & 440lb/ft.
Saab 9-3 Aero Estate 2.8 v6 2006, 3" stainless downpipe & remap, 302hp & 380lb/ft.
Rouse Sport 304R Sapphire Cosworth 1990 (stock), 260hp & 300lb/ft.

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blm70
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Re: Gearbox etc...

Post by blm70 » Wed Jun 24, 2015 7:56 pm

MattV8 wrote:What Shop said - in my (limited) experience, the TC letting go is often the first thing to fail on these - and then all the crap from it cycles round and chews up the rest of the box.
Yep, I've read similar horror stories.
MattV8 wrote: Cheeky request - can I have your broken TCU?
Let's see what happens...
MattV8 wrote: Final point - don't forget to reset all DTCs once the new TCU is in. e.g. once a TC error is logged it'll often not even attempt to engage it from then on, so you'll not see if its improved or not.
Got it, thanks Matt.
Current:
TT Mk1, 225 Quattro Misano Red, AmD map

Former:
RS6 Avant 2004, MRC Stage 1+, Bilstein Coilovers, Milltek & s/s downpipes
Saab 9000 Aero 1997, GT3071, Siemens Dekka 630s, Forge 50mm i/c, 3" downpipe, Maptun stainless header, Konis, Quaife lsd, a/c deleted, 4.05 ratio 'box, custom map, 470hp & 440lb/ft.
Saab 9-3 Aero Estate 2.8 v6 2006, 3" stainless downpipe & remap, 302hp & 380lb/ft.
Rouse Sport 304R Sapphire Cosworth 1990 (stock), 260hp & 300lb/ft.

Mr V10
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Re: Gearbox etc...

Post by Mr V10 » Wed Jun 24, 2015 8:06 pm

seaneb wrote:If that's the case then shame on AMD.
Not at all.

They're a business, buying/sourcing a product/service and selling it for a greater cost, thus making a profit. Just like the last supermarket you shopped at.
2009 Audi RS 6 Saloon V10 - 420mm Ceramics, Keyless, Soft Close, Adaptive Cruise, Glass Sunroof, Blinds, Twin Pane & UV, Freeview & DAB, High Beam Assist, MTM bits, Audi Exclusive Bits, MRC, Milltek, GYEF1 ASY2's, Bluetooth streaming music to AMI mod - 753PS, 1021 NM
2016 Audi S3 Saloon S-Tronic, Sepang, B&O, Tech Pack w/connect, 19" 5 Arm Wing Alloys, Comfort Pack, LED Light Pack - Company Car
1995 Audi A8 4.2 V8 quattro Sport

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blm70
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Re: Gearbox etc...

Post by blm70 » Wed Jun 24, 2015 8:29 pm

Good point, although if the 'box does need repairing then at least I will have cut out (some of) the middle men.
Current:
TT Mk1, 225 Quattro Misano Red, AmD map

Former:
RS6 Avant 2004, MRC Stage 1+, Bilstein Coilovers, Milltek & s/s downpipes
Saab 9000 Aero 1997, GT3071, Siemens Dekka 630s, Forge 50mm i/c, 3" downpipe, Maptun stainless header, Konis, Quaife lsd, a/c deleted, 4.05 ratio 'box, custom map, 470hp & 440lb/ft.
Saab 9-3 Aero Estate 2.8 v6 2006, 3" stainless downpipe & remap, 302hp & 380lb/ft.
Rouse Sport 304R Sapphire Cosworth 1990 (stock), 260hp & 300lb/ft.

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Special K C5
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Re: Gearbox etc...

Post by Special K C5 » Thu Jun 25, 2015 1:00 pm

Mine had a MRC stage 1+ and i needed a new TCU which i relpaced(while advertised for sale :cry: ) and only waited for a couple of days for the part to arrive and then be fitted. My box was fine and still is to this day as my mate bought the car and has no problems with it since.
Current

2015 Championship White Civic Type R GT

Previous
2009 FN2 Civic Type R GT
2003 RS6 Avant - MRC stage 1+, Bilstein coilovers and Milltek
2006 535d M Sport - 20" Breyton alloys, tints & LED lights all round, interior LED's
2003 EP3 Civic Type R
2001 Tuned Saxo Vts

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