anyone changed a starter motor???

4.2 V8 40v biturbo - 450 bhp
4.2 V8 40v biturbo - 480 bhp (plus)
neastev
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Joined: Mon Oct 10, 2011 12:15 pm

Re: anyone changed a starter motor???

Post by neastev » Tue Dec 06, 2011 4:41 pm

Yeah, thought about flame cutting the starter out and adding a cranking handle off a morris minor instead...... radiators stopped that downgrade....

I used alot of stands 6 off and 2 trolley jacks. This is how I did it, may be completely the wrong way but it worked......

get car on stands as high as possible, or if you can get it on a lift even easier....
Disconnect battery
sink a couple of lagers for courage
remove the belly pan
remove intercooler lower pipe and hose
remove oil filter
remove oil hose from the engine side that runs across starter motor (plug as it drips in your ear........) and tie to the side
plug all hoses etc as you go
remove filter box, plug inlets and support engine at the front using a beam across the struts and a wire sling through the lugs.
remove anti roll bar brackets ( gives better access to starter)
trolley jack under the subframe
remove subframe bolts and slowly lower the whole assy down a few inches until you can get a long bar with uni joint onto the upper starter bolt (its in from transmission side)
put stands under the assembly before lying underneath the engine (safety first)
Remove starter cable (its not easy even at this point, ratchet spanner is best as you barely get a turn on the nut for starter cable)
then remove the starter motor, needs to be rotated as its coming out sink another 2 beers
install new starter and hold in place using the bottom bolt (its easier to connect the cables when starter is half in)
dick about for a while to get top bolt in..............
reverse the process and your back in business......

Found this after I finished which would have been easier and probably cause less creaking at the front strut area.............. :drink:

http://audisrs.com/archive/little-proje ... 16591.html

Seems easy reading it back but its a nightmare on stands...... lift would be alot easyier

After road test, plug in the VAG and check for codes, all was good for me :D

:beerchug:

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Shoppinit
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Joined: Wed Dec 31, 2008 6:24 pm

Re: anyone changed a starter motor???

Post by Shoppinit » Tue Dec 06, 2011 4:49 pm

Fixed:
neastev wrote: Found this after I finished which would have been easier and probably cause less creaking at the front strut area.............. :drink:

http://tinyurl.com/7r8obv4
http://tinyurl.com/7r8obv4

Good account :thumbs:

I'll link to it in the useful info thread.

Thanks!
Daytona RS6 C5 Avant. Viper'd, Billies, Waggers, MTM box brain, C6 stoppers, xcarlink, R8 coolant cap (woohoo)
///M3 E46 | XC90 (V8, natch) | Passat GTE | RR Classic V8 flapper
"The major difference between a thing that might go wrong and a thing that cannot possibly go wrong is that when a thing that cannot possibly go wrong goes wrong it usually turns out to be impossible to get at and repair."

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chunky79
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Location: West Mids

Re: anyone changed a starter motor???

Post by chunky79 » Wed Dec 07, 2011 8:01 am

great write up. How long did the job take?
previous- Pug 205 gti, 306 gti, 309 gti Goodwood.
Audi S3, S4 V8 avant.
Porsche Macan Turbo.
Gone but NEVER forgotten - C5 RS6 Misano red avant.

Now - Empty garage

If you don't know where you're going, any road will take you there!

neastev
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Posts: 33
Joined: Mon Oct 10, 2011 12:15 pm

Re: anyone changed a starter motor???

Post by neastev » Wed Dec 07, 2011 8:02 pm

Cam belt,water pump etc about 10 hours, be half the time next time:-) wasn't too bad a job with the bar and puller for cam sprockets
Starter was probably 5 hours spanner turning and 2 days worrying how to do it :-)

Wipers are next as they slow again...... Oil not helped much.
Happy with the car again tho, as long as it doesnt rain ....

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chunky79
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Joined: Sun Feb 25, 2007 11:51 am
Location: West Mids

Re: anyone changed a starter motor???

Post by chunky79 » Thu Dec 08, 2011 7:55 am

neastev wrote:Cam belt,water pump etc about 10 hours, be half the time next time:-) wasn't too bad a job with the bar and puller for cam sprockets
Starter was probably 5 hours spanner turning and 2 days worrying how to do it :-)

Wipers are next as they slow again...... Oil not helped much.
Happy with the car again tho, as long as it doesnt rain ....

:thumbs: Good man
previous- Pug 205 gti, 306 gti, 309 gti Goodwood.
Audi S3, S4 V8 avant.
Porsche Macan Turbo.
Gone but NEVER forgotten - C5 RS6 Misano red avant.

Now - Empty garage

If you don't know where you're going, any road will take you there!

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