Page 1 of 5
RS55 VAG's B7 RS4 Build Thread - carbon clean, forge oil cooler, plugs, filters etc
Posted: Thu Dec 28, 2017 4:31 pm
by RS55 VAG
Hi all,
I have been away from this forum since selling my S5 a couple of years ago - Reg was RS55 VAG hence the username!
Well, after driving my 2.0TDI A3 Quattro around for a couple of years, enough was enough and it was time to go back to the REAL cars - this time my first B7 RS4.
After lots of searching and driving up and down the country on weekends I finally managed to find one that fit my requirements. The prior 6 I had viewed were either lacking mechanicaly or in bodywork / and in some cases both! Despite a dealer in Poole describing it as "one of a kind" and "best you will see" - I approached the car, took 1 lap of it and walked away. It was horrendous to say the least!
Anyway, that then eventually led me to purchasing my RS4 from a Reading based company called Bonneville's of Berkshire which I cant recommend highly enough. It later turned out that the owner of this company purchased my S5 from me 2 years prior - small world eh!
Anyway, I am a big DIY'er so onto the photos but in essence since ownership for the past 6 weeks I have carried out:
- Carbon clean
Oil change
Spark Plugs
Air Filter
Forge Oil Cooler Kit
Gliptone Leather Cleaner and Conditioner
Started various other detailing activities - more to come in the Spring
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:37 pm
by RS55 VAG
RS55 VAG wrote:Hi all,
I have been away from this forum since selling my S5 a couple of years ago - Reg was RS55 VAG hence the username!
Well, after driving my 2.0TDI A3 Quattro around for a couple of years, enough was enough and it was time to go back to the REAL cars - this time my first B7 RS4.
After lots of searching and driving up and down the country on weekends I finally managed to find one that fit my requirements. The prior 6 I had viewed were either lacking mechanicaly or in bodywork / and in some cases both! Despite a dealer in Poole describing it as "one of a kind" and "best you will see" - I approached the car, took 1 lap of it and walked away. It was horrendous to say the least!
Anyway, that then eventually led me to purchasing my RS4 from a Reading based company called Bonneville's of Berkshire which I cant recommend highly enough. It later turned out that the owner of this company purchased my S5 from me 2 years prior - small world eh!
Anyway, I am a big DIY'er so onto the photos but in essence since ownership for the past 6 weeks I have carried out:
- Carbon clean
Oil change
Spark Plugs
Air Filter
Forge Oil Cooler Kit
Gliptone Leather Cleaner and Conditioner
Started various other detailing activities - more to come in the Spring
Photos from when I first went to view the car. It was a cold cold morning but that didn't detract from going over the car with a fine tooth comb.

Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:42 pm
by RS55 VAG
Came to an agreement with the seller to replace the front discs and pads and sort a very minor knocking noise from the front end when braking from around 4mph to stationary. This turned out to be a significantly expensive job - just under £1.5k as the top upper control arms were badly worn.
The problem was, those troublesome pinchbolts just wouldn't move and couldn't even be drilled out so it was a case of buying 2 entire new front carriers from Audi to replace. Ouch!



Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:44 pm
by RS55 VAG
Front arms complete. The car was ready to collect. That was the best drive home from Reading, despite the horrible rain!
This is a weekend toy only and lives in the garage so this was the first and last time it was driven in the rain. Luckily girl eh!


Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:46 pm
by RS55 VAG
A good clean up and then tucked away in the garage until the weather cheered up a bit.

Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:50 pm
by RS55 VAG
After a little bit of driving on some country roads it became apparent there was a very slight knock from the rear end at low speed. Sounded suspiciously like the rear top mounts as there was no adverse rebound issues with the Bilstein shocks.
Sure enough. Upon inspecting the rear top mounts they were shot so I replaced them with the OE components I had already ordered.
Problem solved. Now on to investigating the notorious oil cooler pipework for corrosion...




Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:52 pm
by RS55 VAG
Jacked up front of car, removed under tray and held my breath as I went under to inspect the oil cooler lines....
Bugger!!!
Looks like a new system is required then!




Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:55 pm
by RS55 VAG
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:57 pm
by RS55 VAG
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 4:59 pm
by RS55 VAG
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 5:02 pm
by RS55 VAG
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 5:05 pm
by RS55 VAG
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 5:10 pm
by RS55 VAG
Quite possibly the most fiddly job I have carried out.
All of the DIY threads state that a special tool for removing a couple of bolts from the back of the engine due to space restrictions.
I thought, I have small 1/4" bits I can get in there with no issues. I'm not going to by anything I won't need. Boy was I wrong!
A few days later the special super skinny tool arrived which was a relative breeze.
A note of advice... Buy one of these before you start. Don't get half way through like me than have to wait for it to arrive.






Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 5:12 pm
by RS55 VAG
Manifold off... Time to inspect the inlet ports.
Yep..... As expected.... Carbon everywhere.
Interestingly though, the car was driving fine, pulling like a train and revved high with the infamous kick at 6k. This was just a job I wanted to do for piece of mind so it will only be better from this point onwards.




Sent from my SM-G950F using Tapatalk
Re: RS55 VAG's B7 RS4 Build Thread
Posted: Thu Dec 28, 2017 5:14 pm
by RS55 VAG